Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for EnerSys PRO BBH Series
Summary of Contents for EnerSys PRO BBH Series
- Page 1 Battery Bull Hydraulic Battery Handling Equipment OWNER’S MANUAL www.enersys.com...
-
Page 2: Table Of Contents
CONTENTS Introduction .............. 3 Symbol Identification Chart........4 Danger, Warning, Caution Labels ......5 BBH–Battery Bull Overview ........6 Operator Controls Description ........ 6 Control Console ............7 Operating Instructions ..........8 Side Guide ..............10 General Maintenance Summary ......11 Recommended Oil and Lubricant...... -
Page 3: Introduction
For service, contact your sales representative or call: EnerSys EMEA EnerSys World Headquarters EH Europe GmbH 2366 Bernville Road Baarerstrasse 18 Reading, PA 19605, USA... -
Page 4: Symbol Identification Chart
SYMBOL IDENTIFICATION BBH-X-XX-XX-XX-XXX # of Roller Beds Width of Each Roller Bed (in) SG – Stand Guided FG – Floor Guided SS – Single Roller Bed DS – Double Roller Bed Voltage (V) Symbol Identification Chart Refer to accompanying Hazardous Fumes documentation Do not operate without all guards Crush Hazard –... -
Page 5: Danger, Warning, Caution Labels
LABELS Danger, Warning, Caution Labels DANGER! CAUTION! Only certified operators should attempt to lift/carry loads with this Use care when entering or exiting unit. Keep the area under load clear the operator control station. Do when operating the unit. not attempt to enter or exit the control station when the machine Hazardous Fumes. -
Page 6: Overview And Controls
OVERVIEW & CONTROLS BBH–Battery Bull Overview Upper Frame Control Console Safety Gate Power Pack Operator Control Station Electrical Box Lower Frame Roller Beds (1 or 2) Operator Controls Description Model: BBH Description Description Magnet ON/OFF Roller Bed Joystick (1 or 2) Start Button Lift/Lower Joystick Emergency Stop... -
Page 7: Control Console
CONTROL CONSOLE Control Console The Battery Bull is operated using one 4-position Battery Bull roller bed height alignment procedure: Joystick (Number 4, page 6) to control the position of • Push the green Start Button (Number 2, page the bridge/magnet, one (or two) 2-position Joystick 6) to activate the machine. -
Page 8: Operating Instructions
OPERATING INSTRUCTIONS Operating Instructions DANGER! CAUTION! Only certified operators should attempt to lift/carry loads with this Use care when entering or exiting unit. Keep the area under load clear the operator control station. Do when operating the unit. not attempt to enter or exit the control station when the machine Hazardous Fumes. - Page 9 OPERATING INSTRUCTIONS Operating Instructions (cont.) 5. Locate the Forward/Reverse Joystick (Number 7 , 16. Use the Bridge/Magnet Joystick page 6). Move the Joystick Forward/Reverse and to slowly pull the battery from the drive the Battery Bull alongside the Lift Truck so Charging Stand until the leading edge of that the center line of the selected Roller Bed is the battery is approximately 2"...
-
Page 10: Side Guide
SIDE GUIDE Side Guide... -
Page 11: General Maintenance Summary
MAINTENANCE General Maintenance Summary Check Bridge and Roller Bed chain tension First 20 Hours Check lift posts for gouging and build-up @ First 100 Hours Clean magnet face Daily Check joystick handles for loose linkage bolts on console Weekly Check entire hydraulic system for leaks Weekly Wipe down entire unit with mild detergent (non abrasive) to remove any 3 months... -
Page 12: Wheel Maintenance
MAINTENANCE Wheel Maintenance Maintenance Points # Service Points Lubricant Intervals (hours) Bearing 4 Bolt Flange Rotanium Blue Grease Check Wheel wear 1500 ATTENTION: Replace wheel if the diameter is 5 1/2" (140 mm) or less; the wheel face is 2 3/4" (70 mm) or less. -
Page 13: Bridge Maintenance
MAINTENANCE Bridge Maintenance Maintenance Points # Service Points Lubricant Intervals (hours) Magnet Face Clean with Soft Cloth & Varsol Daily UHMW Slides Clean with Soft Cloth Monthly Traveler/Drive Chains TEF-LUBE 2000 Spur Gear Rack 6ft Rotanium Blue Grease Bearing Pillow Block Rotanium Blue Grease Bearing Cam Follower Rotanium Blue Grease... -
Page 14: Powered Roller Bed Maintenance
MAINTENANCE Powered Roller Bed Maintenance Maintenance Points # Service Points Lubricant Intervals (hours) Roller Drive Chain TEF-LUBE 2000 Flange Bearing Rotanium Blue Grease Roller Chain Slack Adjusters Lifting/Guide Posts Rotanium Blue Grease 1500 ATTENTION: • Check monthly and tighten ANY bolts that •... -
Page 15: Electromagnet Maintenance
MAINTENANCE Electromagnet Maintenance ATTENTION: • Electromagnets require very little maintenance • The pulling capacity is greatly reduced when to provide a long useful life. Daily use of a the face of the magnet is dirty. Use care when shop towel with Varsol to wipe the magnet handling the magnet so as not to nick or mark face free of debris, grease, oil, or other foreign the pulling surface. -
Page 16: Lifting Cylinders Bleeding Procedure
LIFTING CYLINDERS Lifting Cylinders Bleeding Procedure If any of the lift cylinders are spongy (ie. They turn and pull the Lift Up lever to SLOWLY lift the pop up after being fully lowered) there is air in Roller Bed until it reaches its maximum height. the hydraulic system. -
Page 17: Regular Maintenance Checklist
MAINTENANCE CHECKLIST Regular Maintenance Checklist Repairs Required Inspection Performed Repairs Performed Completed Date 1. Visual inspection of unit for damage or missing parts. 2. Remove front guard panels, bridge lids and console lid. 3. Check for hydraulic leaks. 4. Check hydraulic oil level &... - Page 18 MAINTENANCE CHECKLIST Regular Maintenance Checklist (cont.) Raise Roller Bed (cont.) Inspection Performed Repairs Performed Completed Date 15. Check roller bed drive assembly for damage, wear and alignment. 16. Check rollers and bearings for wear and damage. Lubricate every 750 hours. 17 .
- Page 19 MAINTENANCE CHECKLIST Regular Maintenance Checklist (cont.) Repairs Required Inspection Performed Repairs Performed Completed Date 29. Check electrical control box and console for damage and security. 30. 30) Replace front guard panels, bridge lids, and console lid. 31. Visually inspect that all fasteners are in place and secure.
- Page 20 © 2024 EnerSys. All rights reserved. Unauthorised distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates except UL, CE, and UK CA, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E.
Need help?
Do you have a question about the PRO BBH Series and is the answer not in the manual?
Questions and answers