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Summary of Contents for EnerSys Pro Series UNI-Tugger
- Page 1 UNI-Tugger Battery Handling Equipment OWNER’S MANUAL www.enersys.com...
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Page 2: Table Of Contents
CONTENTS Introduction ...........3 Symbol Identification Chart ....4 Danger, Warning, Caution Labels ..5 Truck Front Mounting & Positioning ..8 Operating Instructions ......9 Extraction from the Lift Truck....10 Battery Tugger Quick Clamp, BT-QC ..11 Battery Tugger Quick Clamp ....12 Electromagnet Maintenance ....13 Drive Mechanism Maintenance ....15 Pacemaker and Magnet Information ...16... -
Page 3: Introduction
Proper instruction and training of all users must be ensured prior to any contact with the battery system. For service, contact your sales representative or call: EnerSys EMEA EnerSys World Headquarters EH Europe GmbH 2366 Bernville Road Baarerstrasse 18... -
Page 4: Symbol Identification Chart
SYMBOL IDENTIFICATION UTE-XX-24-FM Compartment Width (30 in; 36 in) DC Voltage (V) FM-Front Mount Symbol Identification Chart Refer to accompanying Refer to Manual documentation Do not operate without all guards Crush Hazard – Keep Hands Clear and covers in place Entanglement Hazard –... -
Page 5: Danger, Warning, Caution Labels
LABELS Danger, Warning, Caution Labels Labels, languages, and symbols shown below may be different than the ones on the unit. Check the unit for actual labels. TO REDUCE THE RISK OF UM DAS KOLLISIONSRISIKO AFIN DE REDUIRE LES RISQUES DE COLLISION: ZU REDUZIEREN, STELLEN SIE COLLISION, ASSUREZ UNE BONNE... - Page 6 LABELS Danger, Warning, Caution Labels (cont.)
- Page 7 LABELS Danger, Warning, Caution Labels (cont.)
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Page 8: Truck Front Mounting & Positioning
MOUNTING & POSITIONING Truck Front Mounting & Positioning Figure 1: Pallet Truck Front Mounting Figure 2: Fork Truck Front Mounting Figure 3: UNI-Tugger/Lift Truck positioning Example Showing Extraction Using Pallet Truck... -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS Operating Instructions Description: Safety shoes, safety glasses, and The UNI-Tugger is a non-propelled, electrically protective clothing are mandatory in powered battery changer that is designed for battery rooms. Be sure to wear them medium-volume applications and all sizes of at all times. -
Page 10: Extraction From The Lift Truck
EXTRACTION Extraction from the Lift Truck 1. Position the UNI-Tugger in front of 3. Raise the UNI-Tugger using the forklift the battery compartment and lower controls until the rollers support the the unit so the front rollers are weight of the battery and continue to approximately 1/2"... -
Page 11: Battery Tugger Quick Clamp, Bt-Qc
QUICK CLAMP Battery Tugger Quick Clamp, BT-QC... -
Page 12: Battery Tugger Quick Clamp
QUICK CLAMP Battery Tugger Quick Clamp Item Qty. Description Part Number QUICK CLAMP WELDMENT BT-801-5 THREADED ROD CBS-2470-24 SLEEVE 1/2-UNC HEX NUT 1/2 WASHER... -
Page 13: Electromagnet Maintenance
MAINTENANCE Electromagnet Maintenance Electromagnets require very little maintenance to The pulling capacity is greatly reduced when the provide a long useful life. Daily use of a shop towel face of the magnet is dirty. Use care when handling to wipe the magnet face free of debris, grease, oil, the magnet so as not to nick or mar the pulling or other foreign matter will ensure years of service surface. - Page 14 MAINTENANCE Electromagnet Maintenance (cont.) The three (3) slider strips (Number 1) on the floor of If the slider strips are heavily worn, replace them. the UNI-Tugger will require regular maintenance to To do this, remove the front slider stop (Number 2) provide long and useful service (weekly).
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Page 15: Drive Mechanism Maintenance
MAINTENANCE Drive Mechanism Maintenance Item Grease Points # Points Lubricant Part Number Spray into container use brush to apply Drive Chain CBS-3597 monthly SCHAEFFERS 200 Rotanium/LOWSON Blue grease or Bearing CBS-1208 equiualent 2 Months. P-35000 Cleaner WD-40™ (Local purchase) Antiseize Loctite™... -
Page 16: Pacemaker And Magnet Information
PACEMAKER & MAGNET Pacemaker and Magnet Information To whom it may concern: Please accept this letter in response to your request regarding the impact of the electromagnet technology used on all Carney’s battery equipment on the proper functioning of a pacemaker. Based on our research, it is Carney Battery Handling’s contention that if the Battery Handling Equipment is used as intended and under normal operating conditions, the risk of interference appears negligible, providing the device is using a bipolar sensing programming. - Page 17 © 2024 EnerSys. All rights reserved. Unauthorised distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates except UL, CE, and UK CA, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E.
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