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Related Manuals for Electrolux Professional IC64825RLF
Summary of Contents for Electrolux Professional IC64825RLF
- Page 1 Installation manual Ironers IC6 48xx R-LF FR-LF Original language 10106103/EN...
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Page 3: Table Of Contents
Contents Contents 1 General instructions :...........................5 Environmental information ......................5 Ergonomics certification ......................6 Disposal information ........................7 1.3.1 Disposal of appliance at end of life ..................7 1.3.2 Disposal of packing ......................7 Preliminary instructions ......................7 1.4.1 Precautions for use......................9 1.4.2 Symbols ........................10 1.4.3 Personal protection equipment ..................11 1.4.4 Emergency stop ...................... - Page 4 Contents 4.5.2 TABLE 2 correction factors for different ambient temperatures : ........60 4.5.3 TABLE 3 correction factors for different cable insulating materials : ........60 4.5.4 TABLE 4 B2, C and E correction factors for cable grouping : ..........60 4.5.5 Calculation ........................61 4.5.6 Electrical Standard characteristics for IC6 48xx :...............61 Gas setting characteristics IC6 48xx R-LF and FR-LF : ...............62 4.6.1 Legend of symbols used : ....................63...
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Page 5: General Instructions
Installation manual 1 General instructions : Caution All the illustrations in this manual do not necessarily represent your machine, but the action shown is always compatible with your product! 1.1 Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise: •... -
Page 6: Ergonomics Certification
Installation manual 1.2 Ergonomics certification The human body is designed for movement and activity but physical stress injuries as a result of static and repetitive movements or unfavorable working postures may occur. The ergonomic features of our product, the ones which may influence your physical and cognitive interaction with it, have been assessed and certified. -
Page 7: Disposal Information
Installation manual 1.3 Disposal information 1.3.1 Disposal of appliance at end of life Before disposing of the machine, make sure to carefully check its physical condition, and in particular any parts of the structure that can give or break during scrapping. The machine’s parts must be disposed of in a differentiated way, according to their different characteristics (e.g. - Page 8 Installation manual Do not use the machine unless it is plugged into a correctly earthed power socket complying with stand- ards in force. Caution This device must not be installed in places accessible to the public. Warning Make sure the machine is disconnected from the mains before repairing or servicing. Important Any repairing or maintenance operation should be carried out by a specialist.
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Page 9: Precautions For Use
Installation manual Important It is specially advised not to install the machine on a synthetic floor covering. The frictional electricity may hinder the good working of the machine Under no circumstances should a gas-heating machine be installed in a building which includes a dry- cleaning machine. -
Page 10: Symbols
Installation manual 1.4.2 Symbols Caution. An exclamation mark inside an equilateral triangle offers the user important advice about usage, servicing, and hazard- ous conditions Caution, presence of dangerous current. A flash lightning with an arrow at its end inside an equilateral triangle , warns the user about the presence of uninsu- lated “dangerous current”... -
Page 11: Personal Protection Equipment
Installation manual 1.4.3 Personal protection equipment Given below is a summary table of the Personal Protection Equipment (PPE) to be used during the various phases of the machine’s service life. Phase Protection Safety Gloves Glasses Ear protectors Mask Safety helmet garments footwear Transport... -
Page 12: Data Plate Explanation
Installation manual 1.5 Data plate explanation In this chapter, you will find the explanation of the different data input on the data plate of your product. • Commercial name : Usual name of your product ( i.e. IC64819). • Type : Type of your product (you have the same on the Declaration of Conformity CE if delivered with CE certification). - Page 13 Installation manual Electrical heating : • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W .
- Page 14 Installation manual Gas heating : Left side • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W . • Gas approval number depending on your machine except ETL product (begin by1312/..) Right side •...
- Page 15 Installation manual Steam heating : Left side • P.Max : maximum power installed of your product • Power of the motorization in kW and its isolation class (F) . • Heating power in W . Right side • P.Maxi. (kPa) maximum pressure For additional information, do not hesitate to consult with our quality department.
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Page 16: Note About The A.c. Power
Installation manual 1.6 Note about the A.C. power According to the EN 60204-1:1997 standard, the machine is provided for A.C. supplies corresponding to the ex- tracted characteristics below : 4.3.2 A.C. supplies Voltage: Steady state voltage: from 0.9 to 1.1 of nominal voltage. Frequency: from 0.99 to 1.01 of nominal frequency continuously. -
Page 17: Locking And Tagging Procedure
Installation manual 1.7 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure de- scribed below. If you wish, you can detach this insert and display it close to the machine to remind maintenance per- sonnel of the safety instructions. -
Page 18: Working Place Lighting
Installation manual Unlock the stop valves and the main switch. 1.8 Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be sufficient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux. -
Page 19: Handling
Installation manual 2 Handling Important It is obligatory that all these operations are undertaken by handling specialists. The machine is delivered with two pallets : one for ironer and one for folding and rear exit machine with its table. 2.1 Unpacking You should have found an instruction handbook and keys to open the machine casings, in the machine. -
Page 20: Lifting With Handlings Straps
Installation manual 2.3 Lifting with handlings straps Lifting in that case can only be done with handling straps (C : minimum capacity 2500 daN / L : minimum length 4m) which bear weight of the machine. Caution Make sure to place the straps correctly to avoid any bending of parts of the machine. Caution In order to avoid any bending of casings, you should never climb and stand on top of the machine. -
Page 21: Installation
Installation manual 3 Installation : 3.1 Feeding boxes installation for Model IC6 48xx R-LF Important Before putting the machine into service, it is compulsory to replace the feeding boxes in their functioning place. Caution To do so, it is recommended to handle the part for two people for very long machines (IC64825, IC64828 or IC64832) 3.1.1 Replace feeding box :... -
Page 22: Installation
Installation manual 3.2 Installation The ironer must be transported to its final position in the laundry before the pallet is removed. The installation must be done by competent technicians in accordance with local codes and regulations. When there are not local codes and regulations, the installation must be comply with European standards applicable. The machine must be installed on a perfectly even surface, strong and horizontal, capable resisting to the efforts shown in the technical characteristics. -
Page 23: How To Remove The Pallet
Installation manual 3.2.1 How to remove the pallet : When the pallet is putting in its right place, you can remove it by following these points depending of your enable tools : Remove the fixation (A) of red handling brackets from the pallet on each side of the machine. 3.2.1.1 Remove the pallet with a two-wheel forklift load : Once the machine is placed on the ground with the pallet, it is advisable to use a two-wheel forklift load as below to... - Page 24 Installation manual If this type of tool is unavailable, follow the procedure in the next chapter to remove the pallet from the machine. 3.2.1.2 Remove the pallet without a two-wheel forklift load : Equipment : • 01 x hydraulic cylinder •...
- Page 25 Installation manual • Wedge with 3 pieces of wood (400x70x60) 2 on thickness 70 mm and 1 on the thickness 60mm. 2 (400x70x60) + 1 (400x70x60) = 2x70mm + 60 mm = 200 mm • Lower the right side of the machine on the wedges...
- Page 26 Installation manual STEP 2 : • Repeat STEP 1 on the left side of the machine. STEP 3 : • Remove the pallet. The same size as the machine, the pallet has to pass between the wedges without any problem.
- Page 27 Installation manual Warning Remove the pallet in a straight line so as not to come into contact with the wedges holding the machine in suspension. STEP 4 : • For safety, wedge under the 2 box spar ( Front / Rear) as close as possible to the casing with same thickness of wedging as on the side of the machine : 3 pieces of wood (400x70x60) 2 on the thickness 70 mm and 1 on the thickness 60 mm..
- Page 28 Installation manual • Lift the machine and remove from the right side the wedge (400x70x60) 70 mm thick Right side : 1 (400x150x25) = 25 mm. Left side : 1 (400x70x60) = 70 mm. A delta of 45 mm is obtained between the two sides of the machine. STEP 10 : •...
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Page 29: Levelling The Machine
Installation manual 3.2.2 Levelling the machine : Adjust the nuts with a spanner and adjust the dryer ironer so that it is horizontal and that its four stands are perfectly vertical. Check with a spirit level placed on the sole plate for the longitudinal direction and the machine top cover for the trans- verse direction (see below) The maximum stand height adjustment is 80 mm (3”) Tighten the lock nuts after adjustment for each pads. -
Page 30: Machine With Optional Suction Feeding Table
Installation manual 3.2.3 Machine with optional suction feeding table The machine can be equipped with a suction engagement table to allow better guidance of the sheet at the engagement . It operates with 2 fans located under the dryer, attached to the front or the rear spar (depending of your model). Use a wrench to adjust the nuts (2) and adjust the feet (1) of the suction fan brackets located under the dryer. -
Page 31: Transport Locks Fitted Inside The Casing Of The Feeder For Model Ic6 48Xx Fr-Lf
Installation manual 3.3.1 Transport locks fitted inside the casing of the feeder for Model IC6 48xx FR-LF: To do so, remove the fixing screws of the red transportation bridles. Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine. -
Page 32: Electrical Connection
Installation manual 3.4 Electrical connection Prior to use, the machine should be plugged into a correctly earthed power socket complying with the standard in force. Important The mechanical and electrical installation of the machine should only be done by qualified personnel. Important Make sure that both the power voltage is correct and the power supply of your installation is sufficient before con- necting the machine. - Page 33 Installation manual Pass The power supply cable of the machine through the stuffing box (A) on the top of the left casing. In order to know all machines technical characteristics concerning electricity (connection, wiring,...) referees to chapter in appendices For each machine, install a fixed multipole circuit breaker ( or fuses protector) in the laundry main cabinet.
- Page 34 Installation manual...
- Page 35 Installation manual Mains transformer connection diagrams according to the customer’s various mains voltage (machines pro- vided with a transformer only). 400 Volts supply Measure the mains voltage at the primary with a volt- meter (V) between 0 and 400 volts of the transformer. If the voltage is equal to 400 volts, do not touch the transformer connection which should be as indicated in the margin.
- Page 36 Installation manual Important Once connected, make sure to check the correct order of phase connections. (see chapter operating inspection below)
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Page 37: Connection Diagrams For The Control Circuit Power Supply (T2)
Installation manual 3.4.1 Connection diagrams for the control circuit power supply (T2) The tension of the control circuit delivered by the power supply must be 24 volts dc. The supply tension for your ma- chine is normally 230/400 volts between phases, this tension can however be different. The potentiometer (A) allows to adjust the tension. - Page 38 Installation manual Before starting the machine, do not push the circuit breakers Q5 and Q701 in the electrical cabinet before checking the fan’s rotation direction. For few seconds, manually activate the breaker that drive the fan motor : Check on the electrical drawing for the breaker name. Then visually check the rotation way of the turbine. A sticker in- dicate the correct rotation way.
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Page 39: Connection Of The Ironer Evacuation System
Installation manual 3.5 Connection of the ironer evacuation system : You should have found an instruction handbook and keys to open the machine casings, in the machine. Depending on its destination, the ironer is delivered bare or may be placed on a transport pallet and/or packed with plastic film. -
Page 40: Fresh Air Inlet
Installation manual 3.5.1 Fresh air inlet To allow the dryer ironer to work at its best, it is important that the laundry air inlet passes through an opening from the outside. The fresh air arrival must be equivalent to the volume of evacuated air (please refer to the output of the fans at zero pressure in the technical characteristics) Important In the case of several machines, these values should be added together. -
Page 41: Evacuation Duct
Installation manual 3.5.2 Evacuation duct It is recommended that a separate smooth-walled evacuation duct should be connected to each dryer, providing the least possible resistance to air. Check that the shaft flow is at least twice the capacity of the ironer exhaust fan. Danger To prevent any risk of burnings, the vapours’evacuation duct of the flatwork ironers of the linen has to be insu- lated (to be done by the customer) -
Page 42: Exhaust Pipes Pressure Control
Installation manual 3.5.4 Exhaust pipes pressure control : In order to achieve proper operation, this exhaust pipes must always be kept as short as possible and must have as few bends as possible. If an outlet channel joins a main channel, the angle of incidence must not exceed 45°. If the distance from the outlet channel is bigger than xx meters, a series fans must be installed further down the outlet channel or the section of the pipe must be increased. -
Page 43: Evacuation System If Several Dryers Are Connected To A Common Evacuation Duct (Except Gas Heating Machines)
Installation manual 3.5.5 Evacuation system if several dryers are connected to a common evacuation duct (except gas heating machines): If several ironers are installed with a common evacuation duct, the cross section of the evacuation duct must in- crease as a function of the number of installed machines so that each of them operates at the same value of air resistance.. -
Page 44: Steam And Condensate Connections
Installation manual 3.6 Steam and condensate connections : There is always a risk that a certain amount of water will be carried in steam. Water is carried in the lower parts of the supply tubes, and steam in the upper parts. Make a swan neck branch-T on the main tube to prevent this water damaging the machine heating system. -
Page 45: Steam Connection Dn 20 (3/4" Bsp)
Installation manual 3.6.1 Steam connection DN 20 (3/4” BSP) : The customer must install a line purge, a manually closing valve with handwheel lockable in off position (do not use a 1/4 turn valve) and a filter on the supply side of the ironer. The customer must install a safety valve if the boiler used operates at a pressure over the acceptable vapour of 1000 kPa maxi (10 bar). -
Page 46: Approval
- a cylinder classified in category of risk IV according to article 4 and Annex II of Directive 2014/68 / UE, - pipings (DN20) responding to the article 4 point 3 of Directive 2014/68 /UE. Manufacturer : Electrolux Professional Laundry System France SNC 52, Rue Pasteur 10430 Rosières-Près-Troyes... -
Page 47: Gas Connection
Installation manual 3.7 Gas connection : Caution The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only. -
Page 48: Gas Supply Dn 20 (3/4" Bsp)
Installation manual 3.7.1 Gas supply DN 20 (3/4” BSP) : The customer must install a filter and a manual stop valve on the supply side of the machine if natural gas is used. For butane or propane, the customer must install a filter, a manual closing valve and a pressure reducer. Connect the installation at the back of the machine. -
Page 49: Determinate The Gas Type
Installation manual If the gas inlet pressure (P1) is identical to the nominal pressure of the machine (P2), it is possible to insert a reser- voir as close as possible to the machine in order to protect against any falls in pressure when the machine starts up. Anfd increase the diameter of gas pipe supply to allow the flow rate. -
Page 50: Check Before Use
Installation manual 3.8 Check before use 3.8.1 Positioning roller rotation check The rollers located between the drive disk and the cylinder in the right hand unit must not rotate continuously while the machine is operating. Caution This check must be carried out when you install the machine and once a month. If the rollers rotate permanently, you must call the technician to adjust the plate to avoid mechanical wear on the cylinder. -
Page 51: Packaging-Weight
4.1 Packaging-Weight The ironing machine is secured to a transport pallet and the folding machine is secured to a second pallet. 1 : Identification plate 2 : Adjustment label (for gas machine only) 4.1.1 Model : IC6 48xx R-LF Rear Exit and Length Folding: Ironing width Units 4819... -
Page 52: Model : Ic6 48Xx Fr-Lf Feeder Rear Exit And Length Folding
Installation manual 4.1.2 Model : IC6 48xx FR-LF Feeder Rear Exit and Length Folding: Ironing width Units 4819 4821 4825 4828 4832 1910 2120 2540 2750 3170 Packaging dimensions Ironer (pallet or crate) Length (A) 2720 2930 3350 3550 3980 Width (B) 1350 1350... -
Page 53: Technical Characteristics
Installation manual 4.2 Technical characteristics 4.2.1 Model : IC6 48xx R-LF Rear Exit and Length Folding First level : Front View Second level : Top view Third level : Back view and Left view... - Page 54 Installation manual Characteristics / type machine Units 4819 4821 4825 4828 4832 Overall width 2575 2785 3205 3415 3835 Ironer width 1910 2120 2540 2750 3170 Width between feet 2210 2420 2840 3050 3470 Cylinder diameter Gas / Electric heating Cylinder diameter Steam heating Effective working width 1910...
- Page 55 Installation manual Steam heating Installed electric power 1.62 1.62 1.62 1.62 1.62 Installed electric power with vacuum table 2.36 2.36 2.36 2.36 2.36 Maximum electrical consumption Maximum steam consumption at 900 kPa kg/h Inner volume steam cylinder Max. water evaporation capacity With 50 kg/h % residual moisture content and 100 % cylinder utilization (according to ISO...
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Page 56: Model : Ic6 48Xx Fr-Lf Feeder Rear Exit And Length Folding
Installation manual 4.2.2 Model : IC6 48xx FR-LF Feeder Rear Exit and Length Folding First level : Front View Second level : Top view Third level : Back view and Left view... - Page 57 Installation manual Characteristics / type machine Units 4819 4821 4825 4828 4832 Overall width 2575 2785 3205 3415 3835 Ironer width 1910 2120 2540 2750 3170 Width between feet 2210 2420 2840 3050 3470 Cylinder diameter Gas / Electric heating Cylinder diameter Steam heating Effective working width 1910...
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Page 58: Supplies
Installation manual Max. water evaporation capacity With 50 kg/h % residual moisture content and 100 % cylinder utilization (according to ISO 93.98 standard). Steam heating Installed electric power 1.62 1.62 1.62 1.62 1.62 Installed electric power with vacuum table 2.36 2.36 2.36 2.36... -
Page 59: Electric Power Supply
Installation manual Weighted acoustic pressure level Ironing width 1.9 m 2.1 m 2.5 m 2.8 m 3.2 m (A) in dB(A) Point A Point B Flatwork ironer (basic) Point C Point D Point A Point B Flatwork ironer folder (LF) Point C Point D Point A... - Page 60 Installation manual 4.5.1 TABLE 1 (in accordance with EN standard 60204–1) Values given for : Cable with copper conductors. Cable with PVC insulation (for other insulants see TABLE 3). Ambient temperature 40°C max. (for others see TABLE 2) Three-phase cable under load without including starting currents. BT / C / E cable layout.
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Page 61: Calculation
Installation manual 4.5.5 Calculation The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors. Other correction factors may also be applied ; consult cable manufacturers. Calculation : example The machine has a rated current of 60 A The ambient temperature is 45°C ;... -
Page 62: Gas Setting Characteristics Ic6 48Xx R-Lf And Fr-Lf
Installation manual 4.6 Gas setting characteristics IC6 48xx R-LF and FR-LF : Caution The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only. -
Page 63: Legend Of Symbols Used
Installation manual 4.6.1 Legend of symbols used : • I : Machine working with only one gas family • II : Machine working with two gas families • 1 : 1st family : caol gas or town gas (for information : not used here) •... -
Page 64: Testing Pressure
Installation manual 4.6.2 Testing pressure : According to the EN 437 standard, the values of the testing pressures mentioned in our various documents are val- ues for static pressures taken at the gas inlet connection of the machine ; heating of the machine being on. -
Page 65: Setting Gas Adjustment
Installation manual 4.6.3 Setting gas adjustment : The machine is adjusted at the plant to be suitable for the kind of gas specified on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted , proceed as follows : Check that the diameter of the injectors is adequate for the kind of gas of your installation (see Table of injectors be- low). - Page 66 Installation manual Important Adjustments should be made by qualified personnel only.
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Page 67: Adjustment And Checking Of The Outlet Pressure
Installation manual 4.6.4 Adjustment and checking of the outlet pressure The gas outlet pressure of the solenoid valve is adjusted at the factory. If you have to make another adjustment, pro- ceed as follows : • A : Inlet • B : Outlet •... - Page 68 Installation manual 1 : Close the gas inlet and remove the binding screw from the pres- sure tapping (F) and connect the manometer tube. 2 : The electricity supply must be energized otherwise gas will not be supplied to the burner. 3 : Open and check the gas inlet main burner using the manometer on the pressure tapping (F) 4 : Remove pressure regulator cap (D)
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Page 69: Tables Of Correspondences
Installation manual 4.6.5 Tables of Correspondences : TABLE OF CORRESPONDENCES : IRONER 4819 R-LF and FR-LF Working Heat emission Consumption Pressure at Consumption Diameter of Category Type supply injectors injectors Index of Gas pressure in kW (Hi) in kg/h in mm in mm H2O in M3/h in mbar... - Page 70 Installation manual 46.34 MJ/kg 2.10 5.05 * For Belgium, no work is allowed between G20 and G25 Important G20 (H) = natural gas , Lacq Type (20 mbar) G25 (L) = natural gas , Groningue Type (20 or 25 mbar) G30 (H) = Butane gas (28/30, 50 mbar) G31 = Propane gas (28/30, 37 , 50 mbar) Important...
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Page 71: Explanation Of Washing Symbols
Installation manual 4.7 Explanation of washing symbols (ISO 3758:2005 standard) To overcome language barriers, the following are symbols used internationally to give you guidance and recommen- dations when washing different textiles. 4.7.1 Washing The tub symbolizes washing. Max. washing tem- Symbols Mechanical action perature in °C... -
Page 72: Bleaching
Installation manual 4.7.2 Bleaching The triangle symbolizes bleaching. Symbols Explanation Bleaching allowed (chlorine or oxygen). Bleaching allowed (only oxygen). Do not bleach. 4.7.3 Drying The circle in a square symbolizes tumble drying. Symbols Explanation Can be put in a tumble dryer. Normal temperature. -
Page 73: Dry Or Water Cleaning
Installation manual 4.7.5 Dry or water cleaning The circle symbolizes dry or water cleaning. Symbols Explanation Normal dry cleaning with perchloroethyl, solvent of hydrocarb. Mild dry cleaning with perchloroethyl, sol- vent of hydrocarb. Normal dry cleaning with solvent of hydrocarbon. Mild dry cleaning with solvent of hydrocarbon. -
Page 74: Conversion Of Measurement Units
Installation manual 4.8 Conversion of measurement units This following is a list of correspondences of the main frequency used units, to avoid the need to use measurement unit conversion table. 1 bar = 100 000 Pa British thermal unit 1 Btu = 1 055.06 J 1 bar = 1.019 7 kg/cm²... - Page 76 Electrolux Professional AB 341 80 Ljungby, Sweden www.electroluxprofessional.com...
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