Electrolux Professional IC6 4819 Operating Handbook

Flatwork ironer, flatwork ironer folder, feeder flatwork ironer folder, flatwork ironer with rear load removal

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Operating handbook
Flatwork ironers
IC6 4819 – 4821 – 4825 – 4828 – 4832
LF/FLF/R/RLF/FRLF
• Flatwork ironer
• Flatwork ironer folder - LF
• Feeder flatwork ironer folder - FLF
• Flatwork ironer with rear load removal - R
Translated from french
01106073/GB
.19

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Summary of Contents for Electrolux Professional IC6 4819

  • Page 1 Operating handbook Flatwork ironers IC6 4819 – 4821 – 4825 – 4828 – 4832 LF/FLF/R/RLF/FRLF • Flatwork ironer • Flatwork ironer folder - LF • Feeder flatwork ironer folder - FLF • Flatwork ironer with rear load removal - R Translated from french 01106073/GB...
  • Page 3: Table Of Contents

    4519 01106073 OPERATING Table of contents Notice Date Page HANDBOOK Pages/Chapters General Safety precautions - Warranty terms and exclusions ..........1/1 Recommandations and Warnings to consider .............2/1 Ergonomics Recommendations ................5/1 General ........................1/2 Method of use Dryer-ironer control panel ..................1/3 Simplified instructions for using the ironer ............2/3 Feeder system control panel ................3/3 Simplified instructions for using the ironer ............4/3 Client mode ......................7/3...
  • Page 4: Recommandations And Warnings To Consider

    • Do not iron items coated, printed or impregnated with solvent, paint, wax, grease or any easily inflammable products. There is a very high risk of fire. Warranty terms and exclusions Electrolux Professional provides warranty services in line with local regulations and is conditional on the equipment being installed and used for the purposes as designed, and as described within the appropriate equipment documentation.
  • Page 5 Your machine cannot automatically feed items wider than its width, For an IC6 4819 the maximum width is : 1910 mm For an IC6 4821 the maximum width is : 2120 mm For an IC6 4825 the maximum width is : 2540 mm...
  • Page 6 4519 01106073 OPERATING Notice Date Page HANDBOOK RECOMMENDATIONS DESCRIPTIONS Type of product concerned AND WARNINGS (why and what are the consequences) Basic REGARDING Size of items for The minimum size of items to be automatically Length automatic feeding Folded is 90cm. Smaller sizes will be systematically dropped or rejected if ironed in folding mode.
  • Page 7 01106073 4519 OPERATING Notice Date Page HANDBOOK RECOMMENDATIONS DESCRIPTIONS Type of product concerned AND WARNINGS (why ant what are the consequences) Basic REGARDING Inappropriate materials Your ironer is designed to safely process cotton, po- lyester-cotton and flax. For any other material, please refer to your linen supplier and you nearest Electrolux Professional distributor.
  • Page 8: Ergonomics Recommendations

    4519 01106073 OPERATING Notice Date Page HANDBOOK Ergonomics Recommendations The human body is designed for movement and activity but physical stress injuries as a result of static and repetitive movements or unfavorable working postures may occur.The ergonomic features of our product, the ones which may influence your physical and cognitive interaction with it, have been assessed and certified.
  • Page 9: General

    4519 01106073 OPERATING 2. General Notice Date Page HANDBOOK You should have found an instruction handbook and keys to open the machine casings, and a maintenance poster to display in your laundry, inside your machine. Depending on its destination, the dryer ironer is delivered bare or may be placed on a trans- port pallet and/or packed with plastic film.
  • Page 10 4519 01106073 OPERATING 2. General Notice Date Page HANDBOOK The machines described in this hanbook have a ironing capacity of 190, 210, 250, 280, 320 cm wide depending on the type. They are available with steam, electric, gas or thermal fluide heating. A version of the machine with a fully automatic folding system enables one or two persons to dry, iron and fold sheets longitudinally.
  • Page 11 4519 01106073 OPERATING 2. General Notice Date Page HANDBOOK...
  • Page 12: Method Of Use

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Dryer-ironer control panel Display screen Functions keys Function key assignments vary according to the menu displayed on the screen during operation This indicator lights up when the linen removed from the dryer- ironer is not completely dry.
  • Page 13: Simplified Instructions For Using The Ironer

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Simplified instructions for using the ironer Switch Wait for displaying of the fol- When it begins operating, the on the lowing message and press the machine is set to "automatic main central key. mode". You can now insert switch, sheets.
  • Page 14: Feeder System Control Panel

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Feeder system control panel Feeder system start button and flashing Gripper tension Feedind start push- fault indicator light adjustment button. button D2552 Selector button With feed, Semi-automatic feed, or Without feed.
  • Page 15: Simplified Instructions For Using The Ironer

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Simplified instructions for using the ironer with feeder Switch When it begins operating, the Wait for displaying of the fol- on the machine is set to "automatic lowing message and press the main mode". You can now insert central key.
  • Page 16 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Without folding DIAMMS V xx.xx Stand-by START T<100°C °C 2.5m/mn 000 Warm-up MANU NEXT Set Temp : 180°C Set Speed : 2.0m/mn T<100°C Warm-up 160°C 2.5m/mn 000 DIAMMS NEXT Warm-up STOP RST-CNT...
  • Page 17 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK With folding DIAMMS V xx.xx Stand-by START T<100°C °C 2.5m/mn 000 Warm-up MANU NEXT Set Temp : 180°C Set Speed : 2.0m/mn T<100°C Warm-up 160°C 2.5m/mn 000 DIAMMS NEXT Folding Folding PLIVIT...
  • Page 18: Client Mode

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Client mode Starting the machine Start-up screen DIAMMS V: xx.xx Turn on the power to the machine using the machine’s main switch. The software version will appear on the screen for 4 seconds. "Emergency stop"...
  • Page 19: Cooling Mode

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Warm-up As soon as the machine is turned on, the "Start Warm-up heating" command is given. The cylinder temperature MANU NEXT begins to rise. By default, the machine is set for automatic mode. The service screen appears as soon as the sheets have been inserted or when the required temperature is reached.
  • Page 20: Manual Mode

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Manual mode Selection of Manual mode °C 2.5m/mn 000 If you press MANU, you will switch to manual mode. MANU NEXT In this mode you use the following menus to select the temperature and the ironing speed you wish to apply to the machine.
  • Page 21: With Or Without Folding Mode

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Following screens are displayed only if your machine includes the folding option and the manual fold adjusting. With folding or without folding mode °C 2.5m/mn 000 Selection of With folding or Without MANU NEXT folding mode...
  • Page 22: Select The Length Of Folds

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Select the length of folds Lenght of fold This screen enables to manually select the fold length Size of folds : 25 while folding. Before feeding in a sheet, choose the desired fold length according to the length of the sheet.
  • Page 23: Service Screen In Automatic Mode

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Service screen in Automatic mode Service screen in automatic mode The values for the current use of the machine are °C 2.5m/mn 000 shown on the first line of the screen. MANU NEXT • The "D" shows that you are in automatic mode (DIAMMS).
  • Page 24 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Complementary instructions for starting up a machine with gas heating. The ignition of the burner is delayed by 30 seconds following the start command in order to allow for the pre-ventilation of the combustion chamber. The machine will be ready to be used after the following message disappears : "Error Gas Ignition".
  • Page 25: Additional Instructions

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Additional instructions for using an ironer with rear delivery Two emergency push buttons are loca- ted at the rear of the machine in order to ensure the safety of the employees. To underline that a sudden stop of the iro- ning cylinder with temperature above 120 °C (248 °F) can damage the ironing belts.
  • Page 26 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Additional instructions for using a machine with automatic folding and front exit. Even if your ironer is equipped with the automatic folding function, a "With folding/Without folding" mode makes it possible for you to use your ironer without the automatic folding function.
  • Page 27 01106073 2021 OPERATING Notice Date Page HANDBOOK Additional instructions for using a machine with automatic fol- ding and rear exit Even if your ironer is equipped with the automatic folding function, a "With folding/Without folding" mode makes it possible for you to use your ironer without the automatic folding function.
  • Page 28 2021 01106073 OPERATING Notice Date Page HANDBOOK These following stickers are located at the rear side of the machine to explain these previous points : This following sticker in position without folding : D2448 This following sticker in position with folding : D2449 These following stickers to explain where to take in hands the shutter :...
  • Page 29 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Folding characteristics (machine with folding function only) • Dimension of sheets compatible with folding: Min. length : 90 cm (35") Max. length : 355 cm (140") • Fold dimensions : Min.
  • Page 30 01106073 4519 OPERATING 3. Method of use Notice Date Page HANDBOOK Table for adjustment of folding values Note : Only the following values garantee a correct folding. 33 - 36 29 185 X 280 X (cm) 25 < <48 (cm) 32007985...
  • Page 31 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Instructions for using the feeding system The feed device includes a command panel with five buttons or indicators. The feeder operates independently of the automatic folding system. The ironer can be used in a variety of ways: • ironer on its own for small items of linen, •...
  • Page 32 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Ironing with the automatic feeding system and the automatic folding sys- • Open the flap (A) to allow the linen to hang correctly during smoothing. • Swing the linen collector (B) into the vertical position to form a box with the flap.
  • Page 33 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK • Turn the selection button to select the mode : - Automatic feed - Semi-automatic feed • Press the initialisation button to po- sition the clamps in operating mode (clamps in the centre of the machine). Note: in the event of blockage or stoppage of the machine, of restarting, power failure or if this indicator begins...
  • Page 34 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK • Press the feeder start button. Note : If the machine is set on the se- miautomatic feeding mode, you must push this start button to move the clamps in front position.
  • Page 35 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Additional instructions to optimise your flatwork ironer. When ironing small sheets or small washing, insert the items in alternating positions to use the full width of the cylinder to provide correct regulation of the cylinder temperature. As a general rule, the whole of the cylinder should be used (1).
  • Page 36: Precautions For Use

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Precautions for use Please respect the following usage recommendations to get the best out of your ironer: In manual mode • Avoid when running, too low or badadjusted temperatures as consequence of : - a too high ironing speed with high moisture content in sheets : bad sliding on me- tallic sparts.
  • Page 37 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Practices to avoid • Make sure that the width of the washing does not exceed the useful width of the machine. • Linen units under 0,90 m (machine with the automatic folding or/and feeding option). •...
  • Page 38 4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK 1 Fitted-sheet 2 Comforter cases with flap 3 Butcher's apron D0411 Draw- Fitted- Comforter Butcher's Linen Linen sheets sheets cases apron < 200 g/m² > 200 g/m² Flatwork ironer       Flatwork ironer ...
  • Page 39: Stopping The Machine

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Stopping the machine To avoid potentially serious damage to the ironing belts and other components, follow these instructions when shutting down the machine : • On steam heated machines, turn off the steam supply to stop the heating and slowly open the trap-bypass valve to bleed. •...
  • Page 40: Rabc Option

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK RABC option (Risks Analysis Biocontamination Control) RABC (Risks analysis and bio contamination control) is a method used for checking hygiene in laundry shops. It records vital data to ensure processing is performed according to proce- dures.
  • Page 41: Feed Now Option

    4519 01106073 OPERATING 3. Method of use Notice Date Page HANDBOOK Feed Now option This option indicates to the operator the status of the cylinder temperature on 3 working areas of the ironing width of your machine, by visual LED means. Your flatwork ironer can be equipped with 3 LED ramps scattered over the width of your ma- chine.
  • Page 42: Feed Alone Option

    4519 01106073 3. Method of use OPERATING Notice Date Page HANDBOOK Feed Alone option This option allows a single operator to engage large parts. The operation is as follows: Buttons on the side of the casing allow to stop the motion of the feeding bands and to start the aspiration.
  • Page 43: Safety

    4519 01106073 OPERATING 4. Safety Notice Date Page HANDBOOK CAUTION Disconnect the machine electrical power supply before doing any repair or servicing work. CAUTION Do not use the machine unless it is plugged into a correctly earthed power socket complying with standards in force. WARNING The presence of dangerous mechanims inside the machine can cause serious...
  • Page 44 4519 01106073 OPERATING 4. Safety Notice Date Page HANDBOOK CAUTION The temperature of the ironing cylinder after use can reach 200 °C (392 °F) and can cause serious burns if you touch it. Allow the machine to cool down before doing any repair or servicing work.
  • Page 45: Locking And Tagging Procedure

    4519 01106073 OPERATING 4. Safety Notice Date Page HANDBOOK Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions.
  • Page 46: Safety Devices

    4519 01106073 OPERATING 4. Safety Notice Date Page HANDBOOK Safety devices Feed safety device The space between the feed safety flap and the drive bands is too small for you to enter your fingers. The machine stops automatically as soon as the flap is pushed in. Protection of motors The motors have overload protection : • by thermomagnetic circuit breakers and • by the electrical selector (for movement). Restarting the machine You will not be able to restart the machine after it has stopped (power failure, emergency stop, action on the feed safety device), until you have pressed one of the keys on the control panel.
  • Page 47 4519 01106073 OPERATING 4. Safety Notice Date Page HANDBOOK SAFETY Make sure that the protection casings are in position before use. Complementary instructions for operation Check daily that the hand safety bar is working correctly, the machine must stop when you press it.
  • Page 48: Operating Incidents

    4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Encountered problem Cause of problem Solution The washing remains Your washing is not rinsed correctly Check rinsing with a 1 % phenolphthalein solution diluted in stuck to the cylinder alcohol. If this colorless liquid turns to pink on the washing as it comes out of the washing machine, and it still contains detergents.
  • Page 49: The Heating Does Not Work Or Works Badly

    4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Encountered problem Cause of problem Solution The heating does not Check the temperature preselection. work, or works badly Check the safety thermostat. Check to see if the panel is showing Check the panel’s sensors.
  • Page 50: The Folding System Is Defective

    4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Encountered problem Cause of problem Solution The folding system is Check that the photoelectric cell and its reflector are clean. defective Check the folding arm limit switch. Check that the linen is perfectly dry Condensation given off by the linen after being ironed.
  • Page 51 4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Linen colouring • The brown coloring is due to detergent residues, and will disappear at the next washing. • Colouring caused by the temperature being too high is permanent. Reduce the ironing temperature or increase the ironing speed.
  • Page 52 4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Overheating of cylinder sides Overheating of cylinder sides (when feeding Error is carried out on the centre of the cylinder too often) Overheating on side In the event that one of the two sides of the cylinder overheats due to it being partially used, a flashing message will be displayed on the screen, alternately with the service screen.
  • Page 53 4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Converter fault "Converter failure" message CONVERTER FAILURE If this message appears on the screen, the converter has developed a fault. Please refer to the converter START manual for information repairing the fault. The machine will only be able to be restarted once the fault has been repaired.
  • Page 54 4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK Gas burner ignition fault (only for machines using gas heating) "Gas ignition fault" message (only on gas-heated machines). Error The screen will alternately display this flashing Gas Ignition message and the service screen. This means that the lighting of the gas burners has been requested.
  • Page 55 4519 01106073 OPERATING 5. Operating incidents Notice Date Page HANDBOOK The following three screens will only appear if you have a machine with a folding option and ma- nual fold adjustment. Error of communication with the folding option "Com. Error Folder" message Error The screen will alternately display this flashing message and the service screen.
  • Page 56 4519 01106073 OPERATING 6. Preventive maintenance Notice Date Page HANDBOOK Preventive maintenance of the ironer Daily (8 h) (at the beginning of each working day) Check that the machine stops when you press the mobile safety protector (hand safety device). Check that the "emergency stop button"...
  • Page 57: Preventive Maintenance

    4519 01106073 OPERATING 6. Preventive maintenance Notice Date Page HANDBOOK D1113 SAFETY Any repairing or maintenance opera- tion should be carried out by a specia- list. CAUTION For an optimal service of your machi- ne, execute this instructions at regular intervals and according to the frequen- cy of use.
  • Page 58 4519 01106073 OPERATING 6. Preventive maintenance Notice Date Page HANDBOOK Preventive maintenance of the feeder system Daily (8 h) (at the beginning of each working day) 1. Check that the "emergency stop button work correctly. Weekly (40 h) 3. Clean the drive system of the dewrinkling strips. Monthly (170 h) 4.
  • Page 59 4519 01106073 OPERATING 6. Preventive maintenance Notice Date Page HANDBOOK This page is left blank on purpose.
  • Page 60 4519 01106073 OPERATING 6. Preventive maintenance Notice Date Page HANDBOOK Motors • The fan motor is life lubricated. • The movement reduction gear is life lubricated. Cylinder • The cylinder must be maintained very carefully so that ironing is easy and good quality. • Detergent or scale deposits must be removed as soon as they reduce ironing quality (jam- ming, creases on the washing, etc.).
  • Page 61: Replacing Ironing Bands

    4519 01106073 OPERATING 6. Preventive maintenance Notice Date Page HANDBOOK Replacing ironing bands • Remove the feed tray to obtain easy access to the ironing bands. • Remove staples from the two ends of the bands to be replaced and staple the end of the old band with the end of the new band.
  • Page 62: Appendices

    4519 01106073 OPERATING 7. Appendices Notice Date Page HANDBOOK Explanation of graphic symbols A flash of lightning with an arrow at its end displayed inside an equilateral triangle, warns the user about the presence of uninsulated "dangerous current" sufficient in intensity to cause electrocution. An exclamation mark inside an equilateral triangle offers the user important advice about usage, servicing and hazardous conditions. This symbol warns the user that there are mechanisms inside the machine which can be dangerous.
  • Page 63: Washing Symbols

    4519 01106073 OPERATING 7. Appendices Notice Date Page HANDBOOK Explanation of washing symbols (ISO 3758:2005 standard) To overcome language barriers, the following are symbols used internationally to give you guidance and recommendations when washing different textiles. Washing The tub symbolizes washing. Dry or water The circle symbolizes dry or water cleaning cleaning.
  • Page 64: Conversion Of Measurement Units

    4519 01106073 OPERATING 7. Appendices Notice Date Page HANDBOOK Conversion of measurement units The following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit conversion tables. bar : 1 bar = 100 000 Pa 1 kg/cm² = 10 000 mm H 1 bar = 1.019 7 kg/cm²...
  • Page 65 4519 01106073 OPERATING Notice Date Page HANDBOOK Lubricant table MACHINE LUBRICATION Rolling bearings Rolling bearings Assembly paste Bare gears Flange joints Reducers with Reducers with Circuits and Bearings Bearings hight (fretting corro- Chains shafts Union pipes wheels and gears pneumatic USES temperature sion) Thread...

This manual is also suitable for:

Ic6 4821Ic6 4825Ic6 4828Ic6 4832Ic6 4819 lfIc6 4821 lf ... Show all

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