Page 1 Service manual English F5 Corpus VS...
Page 3 It is important that anyone who performs maintenance and repairs described in this manual reads and understands the content of this manual so that the work is performed professionally. Always state the chassis number when contacting Permobil to ensure that the correct information is provided.
Page 5: Table Of Contents
Permobil F5 Corpus VS Contents CONTENTS Serial number labels............................. 9 Repairs ................................. 11 Adjustments ...............................135 Control System............................159 Troubleshooting R-net..........................161 Cabling Overview............................173 Recommended cushions, seat plates and UniTrack rails..............179...
Page 7: Serial Number Labels
Permobil F5 Corpus VS Serial number labels SERIAL NUMBER LABELS Chassis Figure 1. Chassis identification number. R-net Power Module Figure 2. Rnet Power Module ID number. R-net control panel Figure 3. Control panel Rnet ID number.
Page 8 Permobil F5 Corpus VS Serial number labels...
Page 9: Repairs
Permobil F5 Corpus VS Repairs REPAIRS Covers....................12 Batteries ................... 21 Wheels ....................27 Support wheel unit ................34 Support wheel actuator ..............35 Link arms ..................36 Friction brakes ................. 40 Wheel Forks ..................41 Shock absorbers ................42 Drive motors..................
Page 10: Covers
Permobil F5 Corpus VS Repairs Covers Removal of the chassis covers 1. If possible, on chassis with electric seat lift, raise the seat halfway up, or on chassis with seat tilt only or fixed seat tube, raise the seat tilt halfway backwards, to facilitate removal of the chassis top cover.
Page 11 Permobil F5 Corpus VS Repairs Mounting of the chassis covers 1. On Chassis with lights, connect the rear lights cable to the cable at the back marked “Rear lights and turn signals”. 2. Mount the rear chassis cover on to the chassis by po- sitioning the cover on the link arms axles.
Page 12 Permobil F5 Corpus VS Repairs Removal of the link arm accent colour cover There is an accent colour cover fitted on each link arm. This cover can be removed with the link arm still as- sembled on the wheelchair. 1. Switch off the main power switch on the control panel.
Page 13 Permobil F5 Corpus VS Repairs Removal of the link arm covers Both sides of the link arms have covers fitted. The covers are fitted with three screws. To remove these covers, the link arm has to be removed. There is also an accent col- our cover fitted on each link arm.
Page 14 Permobil F5 Corpus VS Repairs Removal of the drive package covers including the front fender Removal of front fender NOTE! In fig. 11 the wheelchair is shown without the drive wheel to get a better view of the front fender. However, the drive wheel do NOT need to be removed for this operation.
Page 15 Permobil F5 Corpus VS Repairs Removal of drive motor cover The drive motor cover is assembled with a knob (3) on the top and hook and loop fasteners (4) on the side and a fixing point (5) at the bottom. See fig. 12.
Page 16 Permobil F5 Corpus VS Repairs Assembly of the drive package covers including front fender Assembly of drive gear cover The drive gear cover is assembled with one hook and loop fastener at the top (7) and a fixing point at the bot- tom (8).
Page 17 Permobil F5 Corpus VS Repairs On wheelchairs with lights only (no indicators), posi- tion the adapter cable between the drive motor and gear and through the slot on top of the cover. See fig. Figure 16. On wheelchairs with lights only (no indicators), position the adapter cable between the drive motor and gear and through the slot on top of the cover.
Page 18 Permobil F5 Corpus VS Repairs Assembly of front fender The front fender is assembled with a screw (1) and two fixing points (2). See fig. 19. NOTE! In fig. 19 the wheelchair is shown without the drive wheel to get a better view of the front fender. The drive wheel do NOT need to be removed for this operation.
Page 19: Batteries
Permobil F5 Corpus VS Repairs Batteries Removal of the batteries For this task the following tools are necessary: • Torque wrench • 1 Allen key socket 6 mm. • 1 Spanner 10 mm. Place the wheelchair on a level surface. If possible, raise the seat lift halfway up, to facilitate removal of the chassis top cover.
Page 20 Permobil F5 Corpus VS Repairs Pull the rear chassis covers off the dual locks and off the chassis. See fig. 24. Figure 24. The chassis rear cover. Remove the four screws holding the battery box. See fig. 25. Figure 25. The battery box is secured with four screws.
Page 21 Permobil F5 Corpus VS Repairs Use the straps to pull the battery box out of the chas- sis. See fig. 27. Figure 27. Use the straps to pull the batteries and the electronics out of the chassis. Loosen the battery connections. See fig. 28.
Page 22 Permobil F5 Corpus VS Repairs Fitting of the batteries 1. Use battery straps and lift new batteries in reverse or- der (leave the straps on the new batteries). Connect the battery connections. NOTE! Also see the sticker on the inside of the chassis...
Page 23 Permobil F5 Corpus VS Repairs Refit the four screws securing the battery box. Use a torque wrench to tighten the screws. Tightening tor- que: 24 Nm / 17.7 Ft/lbs. See fig. 32. Figure 32. The battery box is secured with four screws.
Page 24 Permobil F5 Corpus VS Repairs Refit the two knobs. See fig. 35. Figure 35. The chassis covers are secured with two knobs. Switch the automatic main fuse to position “On”. Figure 36. Main fuse. CAUTION! Used or malfunctioning batteries should be disposed of responsibly in accordance with local recycling regulations.
Page 25: Wheels
Permobil F5 Corpus VS Repairs Wheels Drive wheels For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Switch off the main power switch on the control panel. 2. Lift up and chock up the wheelchair chassis so that the wheel in question is free of the ground.
Page 26 Permobil F5 Corpus VS Repairs Taking the rim apart The rim can be taken apart to make it possible to assemble/remove solid or pneumatic tires. 1. Remove the wheel in question from the wheelchair. See Removal, Page 27. 2. If the tire is pneumatic, release the air.
Page 27 Permobil F5 Corpus VS Repairs Casters For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Switch off the main power switch on the control panel. 2. Lift the wheelchair chassis and support it on blocks so that the wheel is off the ground.
Page 28 Permobil F5 Corpus VS Repairs WARNING! The screw must be used once only. Removed screw is not allowed to be reassembled. Other types of screws or washers are not to be used. Do not use any other type of thread lock.
Page 29 Permobil F5 Corpus VS Repairs Taking the rim apart 1. Switch off the main power switch on the control panel. 2. Lift the wheelchair chassis and support it on blocks so that the wheel is off the ground. 3. Remove the wheel. See Removal, Page 29.
Page 30 If the wheel bolt is removed for tire service, replace it with a new, unused part from Permobil and tighten the bolt to the recommended torque. Also, inspect the drive axle and wheel rim for any damage. Damage to either part can cause the wheel bolt to loosen or fracture.
Page 31: Support Wheels
Permobil F5 Corpus VS Repairs Support wheels For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Spanner 10 mm. Removal 1. Switch off the main power switch on the control panel.
Page 32: Support Wheel Unit
Permobil F5 Corpus VS Repairs Support wheel unit For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 6 mm. Removal 1. Switch off the main power switch on the control panel.
Page 33: Support Wheel Actuator
Permobil F5 Corpus VS Repairs Support wheel actuator For this task the following tools are necessary: • 1 Allen key socket 6 mm. Removal 1. Remove the front chassis cover. See Covers, Page 2. Raise the seat just a bit towards standing position to facilitate removal of the actuator.
Page 34: Link Arms
Permobil F5 Corpus VS Repairs Link arms For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal of rear link arms 1. Switch off the main power switch on the control panel.
Page 35 Permobil F5 Corpus VS Repairs Assembly of rear link arms Assemble in the reverse order. 1. Check that the shaft and link arm are undamaged. Clean as necessary to remove dirt and rust. Replace damaged parts. 2. Make sure the washer (7) is mounted on the axle. See fig. 48.
Page 36 Permobil F5 Corpus VS Repairs Removal of front link arms 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see AP Elevator, Page 52.
Page 37 Permobil F5 Corpus VS Repairs Assembly of front link arms Assemble in the reverse order. 1. Check that the axle and link arm are not damaged. If necessary, clean to remove dirt and rust. Replaced damaged parts. 2. Make sure the washer (1) is mounted on the axle. See fig. 48.
Page 38: Adjustments
Permobil F5 Corpus VS Repairs Friction brakes The casters are equipped with friction brakes working as anti flutter devices. For this task the following tools are necessary: • 1 Torque wrench. • 1 Deep well socket 13 mm. Removal 1. Switch off the main power switch on the control panel.
Page 39: Wheel Forks
Permobil F5 Corpus VS Repairs Wheel Forks Removal 1. Switch off the main power switch on the control panel. 2. Lift up and chock up the wheelchair chassis so that the wheel in question is free of the ground. 3. Remove the cap from the top of the link arm. See fig.
Page 40: Shock Absorbers
Permobil F5 Corpus VS Repairs Shock absorbers For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. • 1 Spanner 13 mm. Removal of front shock absorbers 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see AP Elevator, Page 52.
Page 41 Permobil F5 Corpus VS Repairs Removal of rear shock absorbers 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see AP Elevator, Page 52.
Page 42: Drive Motors
Permobil F5 Corpus VS Repairs Drive motors For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. • 1 Allen key 5 mm. • 1 Allen key 4 mm. Removal of drive motors Raise the seat to the highest position.
Page 43 Permobil F5 Corpus VS Repairs Assembly Assemble the drive motor in the reverse order. Fit the drive motor with the four screws. See fig. 58. Figure 58. Fitting/removing the Drive motor. Fit the cable cover onto the drive motor cable/wheel lock cable.
Page 44 Permobil F5 Corpus VS Repairs Connect the magnetic wheel lock and drive motor ca- bling to the Power Module. See fig. 61. Figure 61. Connect the magnetic wheel lock and drive motor cabling to the Power Module. 5. Fit the drive wheel. See Drive wheels, Page 27.
Page 45: Magnetic Wheel Locks
Permobil F5 Corpus VS Repairs Magnetic wheel locks For this task the following tools are necessary: • 1 Allen key 3 mm. • 1 Allen key 4 mm. The wheelchair is equipped with a magnetic wheel locks on the left and right drive motor. The magnetic wheel locks are both equipped with a brake release lever which is used to manually release the brakes.
Page 46 Permobil F5 Corpus VS Repairs Assembly of magnetic wheel lock Assemble in the reverse order. 1. Fit the magnetic wheel lock with the brake release lever pointing outwards using the three screws. See fig. 65. The brake release lever has an end position screw...
Page 47: Wheel Hub
Permobil F5 Corpus VS Repairs Wheel hub For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 6 mm. Removal 1. Remove the screw holding the wheel hub. See fig. 2. Pull the wheel hub off the axle. If needed use a suit- able puller.
Page 48 Permobil F5 Corpus VS Repairs Assembly 1. Check the axle and key for damages. Clean all parts with alcoholic cleaner. Figure 69. Clean all parts with alcoholic cleaner. 3. Fit the key onto the axle. Position the hub onto the axle using just your hands and make sure the key fits the groove of the hub.
Page 49 Permobil F5 Corpus VS Repairs Apply a thin layer of Loctite 638 around the chamfer of the shaft. See fig. 72. Figure 72. Apply a thin layer of Loctite 638 around the chamfer of the shaft. Fit the screw with washers on the axle. Mind the as- sembly order of the different type of washers.
Page 50: Ap Elevator
Permobil F5 Corpus VS Repairs AP Elevator For this task the following tools are necessary: • 1 Circlip Pliers • 1 Torque wrench • 1 Allen key 4 mm. • 1 Allen key 5 mm. • 1 Allen key socket 8 mm.
Page 51 Permobil F5 Corpus VS Repairs Manual operation of AP Elevator If the AP Elevator does not work normally because the batteries are discharged or the adjustment devices are defective, the seat can be raised/lowered manually. Prepare manual operation 1. Switch off the main power switch on the control panel.
Page 52 Permobil F5 Corpus VS Repairs Remove the rear attachment screw of the UniTrack rail on the left and right hand side of the seat. See fig. Figure 77. The rear attachment screw of the UniTrack rail. Remove the circlip and the bolt at the back of the Par- allel Armrest Rod.
Page 53 Permobil F5 Corpus VS Repairs 9. Take note of the current seat depth setting with con- sideration to subsequent assembling. The rails with which the seat depth is adjusted are marked with the settings for each potential position. The scale is marked with "millimetres"...
Page 54 Permobil F5 Corpus VS Repairs Manual adjustment of height and angle 1. Fold the leg rest upwards to get access to the seat el- evator axle. NOTE! In fig. 82 the seat is shown with- out the leg rest to get a better view. However, the leg rest do not need to be removed for this operation.
Page 55 Permobil F5 Corpus VS Repairs Refit the circlip and the bolt at the back of the Parallel Armrest Rod. See fig. 85. Figure 85. The Parallel Armrest Rod rear attachment. Refit the rear attachment screw of the UniTrack rail on the left and right hand side of the seat. See fig. 86.
Page 56 Permobil F5 Corpus VS Repairs Refit the actuator to the leg rest, it is attached with one screw, washer and spacer. Tighten the screw us- ing a torque wrench. Tightening torque: 24 Nm / 17.7 Ft/lbs See fig. 88. Figure 88. The actuator attachment screw.
Page 57 Permobil F5 Corpus VS Repairs Removal 1. Raise the seat lift to its highest position. To raise the seat on a chassis with an electric seat lift that does not work normally because the batteries are dis- charged or the adjustment device is defective, see AP Elevator, Page 52.
Page 58 Permobil F5 Corpus VS Repairs Detach the AP Elevator rod from the back rest hinge. It is attached with a pin and circlip. See fig. 93. Figure 93. The AP Elevator rod is attached with a pin and circlip. 11. Remove the Seat. See Seat, Page 105.
Page 59 Permobil F5 Corpus VS Repairs Remove the two screws (3) holding the AP Elevator at the back. See fig. 96. Figure 96. The two screws holding the AP Elevator at the back. Lift the AP Elevator straight up out of the chassis.
Page 60 Permobil F5 Corpus VS Repairs Mounting Mount in the reverse order. Fit the AP Elevator into the chassis. Fit the six screws (1) and tighten the two screws (2) holding the AP Ele- vator at the front. See fig. 98.
Page 61 Permobil F5 Corpus VS Repairs Mount the AP Elevator rod to the back rest hinge. It is attached with a pin and circlip. See fig. 101. Figure 101. The AP Elevator rod is attached with a pin Connect the Tilt motor cabling to the contact block at and circlip.
Page 62 Permobil F5 Corpus VS Repairs Connect the Rnet cable to the contact block at the back of the back rest. See fig. 104. Also connect the ICS bus cable at the connector on the cables next to the contact block at the back of the back rest. Mount the cables to the cable brackets.
Page 63: Ap Elevator Pinch Guards
Permobil F5 Corpus VS Repairs AP Elevator pinch guards For this task the following tools are necessary: • 1 Allen key 2,5 mm. Removal 1. Raise the seat to its highest position. 2. Switch off the main power switch on the control panel.
Page 64 Permobil F5 Corpus VS Repairs Assembly Fit the pinch guard to the top plate using the four screws. See fig. 108. Figure 108. The pinch guard is assembled with four screws. Fit the pinch guard to the lower elevator arm the five screws.
Page 65: Ap Elevator Battery Pole Protection
Permobil F5 Corpus VS Repairs AP Elevator battery pole protection Removal 1. Raise the seat to its highest position. 2. Switch off the main power switch on the control panel. 3. Remove the top chassis cover. See Removal of the chassis covers, Page 12.
Page 66: Ap Elevator Lift Motor And Belt
Permobil F5 Corpus VS Repairs AP Elevator Lift motor and belt For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. • 1 Allen key 6 mm. • 1 Tensiometer...
Page 67 Permobil F5 Corpus VS Repairs Removal 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 95 3.
Page 68 Permobil F5 Corpus VS Repairs Remove the motor, it is attached with three screws. See fig. 116. Figure 116. The motor is attached with three screws. 10. Remove the belt from the belt wheels.
Page 69 Permobil F5 Corpus VS Repairs Assembly Assembly is in the reverse order 1. Assemble the belt on to the belt wheels. Assemble the motor using the three screws and washers. See fig. 117. Figure 117. The motor is attached with three screws.
Page 70 Permobil F5 Corpus VS Repairs Assemble the ICS Master Module bracket. It is attached with two screws. See fig. 119. Figure 119. ICS Master Module bracket. 8. Assemble the ICS Master Module. See ICS master module, Page 93. Connect the motor cable to the ICS-Master Module. See.fig. 120.
Page 71: Ap Elevator Tilt Motor
Permobil F5 Corpus VS Repairs AP Elevator Tilt motor For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. • 1 Allen key 6 mm. • 1 Spanner 10 mm.
Page 72 Permobil F5 Corpus VS Repairs stabilizer. See fig. Remove the screw holding the cable bracket. See fig. 124. Divide the cable by the connector of the cable. Figure 124. Remove the circlip and axle holding the ac- tuators rear end and the screw holding the cable bracket.
Page 73 Permobil F5 Corpus VS Repairs Remove the actuator from the sleigh by unscrewing its nut. See fig. 127. Figure 127. Remove the actuator from the sleigh by un- screwing its nut.
Page 74 Permobil F5 Corpus VS Repairs Assembly Assemble the actuator on to the sleigh by screwing its nut fully in. See fig. 128. Figure 128. Assemble the actuator to the sleigh by un- screwing its nut. 2. Rotate the actuator clockwise to screw it in to the nut as much as possible.
Page 75 Permobil F5 Corpus VS Repairs Connect the cable to the connector on the cable. As- semble the cable bracket using the screw. See fig. 131. Figure 131. Assemble the actuators rear end using the axle and the circlip. 6. Assemble the actuators rear end using the axle and the circlip.
Page 76: Ap Elevator Tilt Motor Cable
Permobil F5 Corpus VS Repairs AP Elevator Tilt Motor cable This section describes how the Tilt Motor Cabling is mounted. The cable is mounted in the three cable brackets at the back of the AP elevator. See fig. 134. Figure 134. The cable is mounted in the three cable brackets at the back of the AP elevator.
Page 77 Permobil F5 Corpus VS Repairs The bus cables are laid across the seat frame and mounted in the two cable brackets. Avoid crossing the cables with each other between the connector block and the first cable bracket on top of the seat.
Page 78: Ap Elevator Gas Spring
Permobil F5 Corpus VS Repairs AP Elevator Gas spring For this task the following tools are necessary: • 1 Circlip Pliers • 1 Allen key 6 mm. Removal 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel.
Page 79: Ap Elevator Spring Unit
Permobil F5 Corpus VS Repairs AP Elevator Spring unit For this task the following tools are necessary: • 1 Allen key 5 mm. Removal 1. Raise the seat a bit to get access to the spring unit, stop just before the AP elevator axle touches the spring unit.
Page 80: Rnet And Ics Bus Cable Mounting
Permobil F5 Corpus VS Repairs Rnet and ICS bus cable mounting This section describes how the Rnet and ICS bus cables are mounted between the chassis and the seat. The Rnet bus cable is connected to the connector block and mounted with the cable brackets at the back of the back rest.
Page 81 Permobil F5 Corpus VS Repairs The cable loop between the upper and lower cable bracket should be 120 mm / 5”. Figure 144. The cable loop between the upper and lower cable bracket should be 120 mm / 5”. The ICS bus cable is laid across the seat frame and mounted in the two cable brackets.
Page 82 Permobil F5 Corpus VS Repairs The ICS bus cable is connected to the seventh posi- tion of the connector block on the right hand side of the seat. See fig. 146. Figure 146. The ICS bus cable is connected to the sev- enth position of the connector block.
Page 83 Permobil F5 Corpus VS Repairs The bus cable is mounted in the two cable brackets on the lower AP elevators arm. The cable brackets are mounted with one screw each. See fig. 148. Use a Torque wrench to tighten the screws. Tightening torque 1.2 Nm / 0.9 Ft/lbs.
Page 84 Permobil F5 Corpus VS Repairs The bus cables are mounted on the pillar with three cable brackets. The ICS bus cable is mounted above the Rnet bus cable in the cable brackets. See fig. 151. Figure 151. The bus cables are mounted on the pillar with three cable brackets.
Page 85 Permobil F5 Corpus VS Repairs The bus cables are tied together with two cable ties, at regular distances on the cable loop. See fig. 153. Figure 153. The bus cables are tied together with two ca- ble ties, at regular distances on the cable loop.
Page 86 Permobil F5 Corpus VS Repairs The rest of the cables are tied into a loop with a cable tie. See fig. 155. Figure 155. The rest of the cable is tied with a cable tie. NOTE! It important that the cables goes straight down from the last cable bracket on the pillar to avoid pinching when mounting of the chassis front cover.
Page 87: Battery Cable Holder
Permobil F5 Corpus VS Repairs Battery cable holder For this task the following tools are necessary: • 1 Spanner 8 mm. Removal 1. Raise the seat to its highest position. 2. Switch off the main power switch on the control panel.
Page 88: Power Module R-Net
Permobil F5 Corpus VS Repairs Power Module R-net For this task the following tools are necessary: • 1 Spanner 8 mm. Removal 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are discharged or the actuator is defective, the seat can be raised/lowered manually, see AP Elevator, Page 52.
Page 89 Permobil F5 Corpus VS Repairs Assembly Assemble in reverse order. 1. Reassemble the Power Module, it is fitted with two nuts. See fig. 157. 2. Reconnect the electrical connections to the R-net controller. See fig. 158. 3. Reassemble the chassis covers, see Covers, Page 12.
Page 90: Control Panel R-Net
Permobil F5 Corpus VS Repairs Control panel R-net For this task the following tools are necessary: • 1 Allen key 5 mm. Removal 1. Switch off the main power switch on the control panel. 2. Remove the cable ties holding the control panel cabling in place under the arm rest. Note the positions of the cable ties for subsequent assembling.
Page 91: Ics Master Module
Permobil F5 Corpus VS Repairs ICS master module Removal 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are dis- charged or the actuator is defective, the seat can be raised/lowered manually, see AP Elevator, Page 52.
Page 92: Control System
Permobil F5 Corpus VS Repairs Assembly Fit the ICS Master Module in the reverse order. CAUTION! The ICS Master Module must be configured for the seat before being fitted. Detailed information on configuration is provided in the Technical manual for the ICS control system.
Page 93: Circuit Breaker
Permobil F5 Corpus VS Repairs Circuit breaker Resetting The circuit breaker also serves as a battery isolator but is normally referred to as a circuit breaker. Circuit breaker replacement is normally not required; it is of the automatic type that can be reset when tripped.
Page 94 Permobil F5 Corpus VS Repairs Replacing For this task the following tools are necessary: • 1 Phillips screwdriver 1. Raise the seat to the highest position. If the seat lift does not work normally because the batteries are dis- charged or the actuator is defective, the seat can be raised/lowered manually, see AP Elevator, Page 52.
Page 95: Lights And Indicators
Permobil F5 Corpus VS Repairs Lights and indicators Main cable Removal 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 95.
Page 96 Permobil F5 Corpus VS Repairs Remove the cable from its cable brackets on the left and right hand side of the chassis. See fig. 167. Figure 167. The cable is assembled with three cable brackets on the left and right hand side of the chassis.
Page 97 Permobil F5 Corpus VS Repairs Assembly 1. Raise the seat to its highest position. 2. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 95.
Page 98 Permobil F5 Corpus VS Repairs Assembly the cable to its cable brackets on the left and right hand side of the chassis. See fig. 170. Figure 170. The cable is assembled with three cable brackets on the left and right hand side of the chassis.
Page 99 Permobil F5 Corpus VS Repairs Front indicator Removal 1. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off. See Circuit breaker, Page 95 2. Remove the drive package covers including the front fender.
Page 100: Front Lights
Permobil F5 Corpus VS Repairs Front lights For this task the following tools are necessary: • 1 Allen key 2,5 mm. Removal 1. Switch off the power supply using the ON/OFF key on the control panel and switch the automatic main fuse to Off.
Page 101 Permobil F5 Corpus VS Repairs Assembly 1. Assemble the front light using the two screws from underneath. See fig. 174. 2. Assemble the cable on the inside of the front fender running it through the slots and using a cable tie, then position the end of the lights cable up the hole through the fender.
Page 102 Permobil F5 Corpus VS Repairs Rear lights and indicators Removal 1. Remove the chassis covers. See 177. 2. Disconnect the cables on the back of the light/indica- tor by pulling them straight out. 3. The lights/indicators are assembled on the cover with double sided tape.
Page 103: Seat
Permobil F5 Corpus VS Repairs Seat For this task the following tools are necessary: • 1 Allen key 3mm. • 1 Allen key 4mm. • 1 Allen key 5 mm. • 1 Circlip Pliers...
Page 104 Permobil F5 Corpus VS Repairs Removal 1. Switch off the main power switch on the control panel. 2. Remove the seat cushion by lifting it straight up. 3. Remove the seat plates, they are fitted with four screws at the back and front edge. See fig. 179.
Page 105 Permobil F5 Corpus VS Repairs Disconnect the Rnet cable from the contact block at the back of the back rest. See fig. 182. Release the cable from its cable brackets. Make note of how the cable is mounted with consideration to subsequent mounting.
Page 106 Permobil F5 Corpus VS Repairs Mounting Position the seat on to the AP-elevator. Figure 185. The seat is mounted with six screws. Mount the six screws holding the seat. See fig. 185. The seat should be mounted in different hole patterns pending on the seat depth setting.
Page 107 Permobil F5 Corpus VS Repairs Connect the Rnet cable to the contact block at the back of the back rest. See fig. 188. Mount the cable to its cable brackets. See Rnet and ICS bus cable mounting, Page 82. Figure 188. Connect the Rnet cable to the contact block at back of the back rest.
Page 108 Permobil F5 Corpus VS Repairs 7. Remount the cover on the back of the back rest. It is attached with two screws. See fig. 188. Remount the seat plates, they are fitted with four screws at the back and front edge. See fig. 191.
Page 109: Parallel Armrest Rod
Permobil F5 Corpus VS Repairs Parallel Armrest Rod For this task the following tools are necessary: • 1 Circlip Pliers • 1 Allen key 5 mm. Removal Remove the screw at the front of the Parallel Armrest Rod. 192. Figure 192. The Parallel Armrest Rod front attachment screw.
Page 110: Unitrack Rails
Permobil F5 Corpus VS Repairs UniTrack rails For this task the following tools are necessary: • 1 Allen key 5 mm. UniTrack rails are available in five different lengths that are used depending on the seat depth selected. Removal 1. Remove the two screws that hold the rail in place. See fig. 195.
Page 111: Seat Plates
Permobil F5 Corpus VS Repairs Seat plates For this task the following tools are necessary: • 1 Allen Key 4 mm. Removal 1. Remove the seat cushion by lifting it straight up. It is attached by means of Velcro on the rear of the cushion.
Page 112: Backrest Plates
Permobil F5 Corpus VS Repairs Backrest plates For this task the following tools are necessary: • 1 Allen Key 4 mm. Backrest plates are available in three different widths to fit most users. If you change the size of the backrest plates you will also have to change the cushion to one that is a suitable size.
Page 113 Permobil F5 Corpus VS Repairs Removal 1. Remove the backrest cushion by pulling it straight for- wards. It is attached by means of Velcro on the rear of the cushion. 2. Remove the backrest upper plate. For access to the locking mechanism, set the backrest angle to its most upright position.
Page 114 Permobil F5 Corpus VS Repairs Assembly Assembly the lower backrest plate by lining up the four "keyholes" on the locking devices and then slid- ing the plate straight down. See fig. 200. Figure 200. The lower backrest plate is secured by means of four locking devices.
Page 115: Armrest Height Adjustment Mechanism
Permobil F5 Corpus VS Repairs Armrest height adjustment mechanism Removal For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key 3 mm. • 1 Allen key 4 mm. • 1 Allen key socket 5 mm.
Page 116 Permobil F5 Corpus VS Repairs Remove the backrest profile, which is secured using two screws on the left and right. See fig. 205. Remove by undoing the screws and pulling the backrest profile straight up. Figure 205. The backrest profile is secured using two...
Page 117 Permobil F5 Corpus VS Repairs Screw the adjustment bar down far enough to be able to prise it up out of the groove on the backrest profile. See fig. 208. Figure 208. Screw the adjustment bar down far enough to be able to prise it up out of the groove on the backrest...
Page 118 Permobil F5 Corpus VS Repairs Assembly Push the threaded rod into the backrest profile and at the same time screw on the driver (1). See fig. 209. Figure 209. Apply thread locker. 2. Apply thread locker (Loctite 2701) to the ends of the threaded rod and fit the two end pieces (2 &...
Page 119 Permobil F5 Corpus VS Repairs Reassemble the backrest profile by fitting the bracket into the profile groove on the left and right sides. Slide the profile downwards until the stop on the bracket is touching the end of the backrest profile on both the left side and the right.
Page 120: Legrest Actuator
Permobil F5 Corpus VS Repairs Legrest actuator For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. Removal WARNING! Do not subject the legrest to load during assembling or removal.
Page 121 Permobil F5 Corpus VS Repairs Assembly 1. Fit the rear fixing screw (M6x12) and washer for the actuator. See fig. 215. Tighten the screw using a torque wrench. Tightening torque 9.8 Nm / 7.2 Ft/lbs. 2. Fit the front fixing screw (M10x50), spacer and washer for the actuator.
Page 122: Backrest Actuator
Permobil F5 Corpus VS Repairs Backrest actuator For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. CAUTION! Do not subject the legrest to load during assembling or removal.
Page 123 Permobil F5 Corpus VS Repairs Assembly 1. Assemble the front end of the actuator with the screw and washer. Tightening torque 9.8 Nm / 7.2 Ft/lbs. See fig. 217. 2. Fit the rear fixing screw, spacer and washer for the actuator. Tighten the screw using a torque wrench. Tightening torque: 24 Nm / 17.7 Ft/lbs.
Page 124: Backrest Actuator Bracket
Parts needed are included in the spare parts kit. Contact Permobil or your dealer for further information. Figure 219. If the actuator bracket is protruding at the rear, the function has been triggered, , the function has been triggered and the bracket must then be reas- sembled and some parts must be replaced.
Page 125 Permobil F5 Corpus VS Repairs Removal 1. Raise the chair to its highest position. 2. Switch off the main power switch on the control panel. 3. Remove the seat cushion. 4. Remove seat plates. See Seat plates, Page 113. 5. Remove the UniTrack rail on the left hand side of the seat.
Page 126 Permobil F5 Corpus VS Repairs Assembly 1. Fit the leaf spring (6) on the actuator bracket. See fig. 223. 2. Fit the key (5) on top of the leaf spring (6). See fig. 223. 3. Fit the bushing (4) on the screw (2). See fig. 223.
Page 127: Articulating Legrest
Permobil F5 Corpus VS Repairs Articulating Legrest For this task the following tools are necessary: • 1 Torque wrench • 1 Allen key socket 5 mm. • 1 Allen key socket 8 mm • 1 Socket 17 mm. Removal 1. Switch off the main power switch on the control panel.
Page 128 Permobil F5 Corpus VS Repairs WARNING! Do not subject the legrest to load when adjusting. Risk of crushing. Remove the front bracket of the manual adjustment unit/actuator. See fig. 228. Start with the lock nut (7) and the shim washer (6) on the inside of the bracket, then remove the screw (3), washer (4) and spacer (5).
Page 129 Permobil F5 Corpus VS Repairs Mounting Mount the legrest using the axle and the two circlips. See fig. 229. Figure 229. The legrest is held in place by an axle (2) with a circlip (1) on the left and right hand side of the legrest..
Page 130 Permobil F5 Corpus VS Repairs Mount the legrest's top cover by carefully pressing its bracket into place on the legrest's axle. See fig. 231. Figure 231. Mount the legrest's top cover by carefully pressing its bracket into place on the legrest's fixing...
Page 131: Footplates
Permobil F5 Corpus VS Repairs Footplates For this task the following tools are necessary: • 1 Allen key socket 5 mm. Removal 1. Switch off the main power switch on the control panel. 2. Remove the screw holding the footplate in place. See fig.
Page 132 Permobil F5 Corpus VS Repairs...
Page 133 Permobil F5 Corpus VS Adjustments ADJUSTMENTS Shock absorber adjustment............136 Friction brake adjustment.............137 Seat depth ..................138 Parallel Armrest Rod length............142 Seat width..................143 Backrest height................144 Armrest height ................146 Armrest angle ................147 Armrest height/angle - Individual adjustment......148 Armrest width .................149 Chest support height..............150 Chest support depth (accessory)..........151...
Page 134: Adjustments
Permobil F5 Corpus VS Adjustments Shock absorber adjustment For this task the following tools are necessary: • 1 Shock absorber adjustment tool The spring force of the shock absorber must be adjusted to the correct value. The spring force can be adjusted to suit different body weights by means of the adjusting nut (A).
Page 135: Friction Brake Adjustment
Permobil F5 Corpus VS Adjustments Friction brake adjustment For this task the following tools are necessary: • 1 Spanner 13 mm. 1. Remove the cover (1) on the link arm. See fig 237. 2. Adjust the friction brakes by tightening or loosening the lock nut (2).
Page 136: Seat Depth
Permobil F5 Corpus VS Adjustments Seat depth For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. The seat depth can be adjusted to suit different users. There are seven fixed levels, each 25 mm. apart.
Page 137 Permobil F5 Corpus VS Adjustments Adjustment of the front section of the Seat frame (Leg rest position): Remove the five screws marked (L) securing the Seat frames front section. See fig. 240. Figure 240. The position of the front part of the Seat frame (Leg rest position) is fixed by five screws marked with the letter L.
Page 138 Permobil F5 Corpus VS Adjustments 6. Secure it at the required setting by remounting the five screws. Adjustment of the rear section of the Seat frame (Back rest position): Remove the seven screws marked (B) securing the Seat frames rear section, see fig.
Page 139 Permobil F5 Corpus VS Adjustments Mount seat plates of a suitable length for the seat depth setting. The plates are held in place by two screws at the back edge and two quick-mount clamps at the front. See fig. 243.
Page 140: Parallel Armrest Rod Length
Permobil F5 Corpus VS Adjustments Parallel Armrest Rod length For this task the following tools are necessary: • 2 Philips screwdriver Adjustments The Parallel Armrest Rod should be adjusted corre- sponding to the seat depth. Remove the screw fixating the length setting of the Parallel Armrest Rod.
Page 141: Seat Width
Permobil F5 Corpus VS Adjustments Seat width For this task the following tools are necessary: • 1 Allen key 4 mm. • 1 Allen key 5 mm. The seat width can be adjusted to give the user optimal comfort. There are four fixed levels, each 25 mm / 1”...
Page 142: Backrest Height
Permobil F5 Corpus VS Adjustments Backrest height For this task the following tools are necessary: • 1 Allen key 3 mm. The backrest height can be adjusted to give the user opti- mal comfort. Adjustment is possible by moving the lock- ing mechanism on the upper section of the backrest between six fixed stages 25 mm / 1”...
Page 143 Permobil F5 Corpus VS Adjustments 5. Lift up the upper section of the backrest enough that the locking mechanism can be assembled with its top edge in line with the required height on the backrest scale. See the illustration. Assemble the locking mechanism using the two screws.
Page 144: Armrest Height
Permobil F5 Corpus VS Adjustments Armrest height For this task the following tools are necessary: • 1 Allen key 5 mm. The height of the armrest can be adjusted to provide the user with optimal comfort. The scale on the back of the back- rest shows the current height setting for the arm rests.
Page 145: Armrest Angle
Permobil F5 Corpus VS Adjustments Armrest angle The angle of the armrest can be easily adjusted to provide the user with optimal comfort. 1. Loosen the check-nut on the adjustmentbar in question. See fig. 252. 2. Adjust the armrest angle by turning the adjustment bars. See fig. 252.
Page 146: Armrest Height/Angle - Individual Adjustment
Permobil F5 Corpus VS Adjustments Armrest height/angle - Individual adjustment For this task the following tools are necessary: • 1 Allen key 6mm. WARNING! Do not subject the armrests to load when adjusting them. Risk of crushing. This type of adjustment is only performed in special cases.
Page 147: Armrest Width
Permobil F5 Corpus VS Adjustments Armrest width For this task the following tools are necessary: • 1 Allen key 5mm. The distance between the armrests can be adjusted to give the user optimal comfort. Adjustment of the left and right armrests uses three fixed levels, each 25 mm / 1”...
Page 148: Chest Support Height
Permobil F5 Corpus VS Adjustments Chest support height For this task the following tools are necessary: • 1 Allen key 3 mm. 1. Release the Allen screws (1) on the locking ring on either side of the chest support. See fig. 255.
Page 149: Chest Support Depth (Accessory)
Permobil F5 Corpus VS Adjustments Chest support depth (accessory) For this task the following tools are necessary: • 1 Allen key 4 mm. 1. Loosen the two screws on the chest support. See fig. 256. 2. Position the chest support on a suitable depth.
Page 150: Thigh Support
Permobil F5 Corpus VS Adjustments Thigh support The position of the thigh support can be adjusted forwards or backwards to give the user optimal comfort. Slide the thigh support forwards or backwards to the desired position. Figure 257. The position of the thigh support can be adjusted...
Page 151: Trunk Support Height
Permobil F5 Corpus VS Adjustments Trunk support height For this task the following tools are necessary: • 1 Allen key 5 mm. The height of the trunk support can be adjusted to give the user optimal comfort. 1. Loosen the screw for trunk support height adjustment approximately 2 turns. See fig. 258.
Page 152: Knee Support Depth
Permobil F5 Corpus VS Adjustments Knee support depth The depth of the knee support can be adjusted to give the user optimal comfort. Rotate tho knob clockwise/counter clockwise to adjust the knee support to a suitable depth. See fig. 259.
Page 153: Knee Support Width
Permobil F5 Corpus VS Adjustments Knee support width For this task the following tools are necessary: • 1 Allen key 4 mm. The width of the knee supports can be adjusted to give the user optimal comfort. Loosen the two screws and adjust the knee support pad to a suitable position.
Page 154: Knee Support Height
Permobil F5 Corpus VS Adjustments Knee support height For this task the following tools are necessary: • 1 Allen key 4 mm. The height of the knee supports can be adjusted to give the user optimal comfort. Remove the screw and position the quick lock to a suit- able position.
Page 155: Foot Plate Height
Permobil F5 Corpus VS Adjustments Foot plate height For this task the following tools are necessary: • 1 Allen key 5 mm. The height of the foot plates can be adjusted individually and steplessly. They are secured with two screws each.
Page 156: Foot Plate Angle
Permobil F5 Corpus VS Adjustments Foot plate angle For this task the following tools are necessary: • 1 Allen key 5 mm. • 1 Spanner 10 mm. The angle of the foot plates is adjusted using stop screws under each foot plate.
Page 157 Permobil F5 Corpus VS Control System...
Page 158 Permobil F5 Corpus VS Control System...
Page 159: Troubleshooting R-Net
The following troubleshooting guide describes a number of faults and events which may occur when you use your wheelchair, together with suggested remedies. Note that this guide cannot describe all the problems and events which may occur and you should always contact your service contact or Permobil in case of doubt. EVENT...
Page 160 Diagnostics should only be performed by persons with sound knowledge of the wheelchair’s electronic control system. Incorrect or poorly performed repair works may make it dangerous to use the wheelchair. Permobil accepts no liability for any personal injury or damage to the wheelchair and its surroundings that occurs on account of incorrect or poorly performed repair work.
Page 161 Repair of defective units Apart from specific OEM-approved spare parts (contact Permobil for further information on these), there are no re- placeable parts in the R-net control system. Consequently, defective units must be sent to Permobil or a Permobil-ap- proved repairer for repair.
Page 162 The system log is accessed by means of programming directly in the system (On Board Programming, OBP). Contact Permobil or your repair engineer for more information on OBP. Go to OBP mode • Select System from the menu.
Page 163 Permobil F5 Corpus VS Troubleshooting R-net Definitions of diagnostics messages When an error message has been displayed and the defective module has been identified, you can use the following definitions to determine the possible cause of the error and what remedial action is required to correct it.
Page 164 Permobil F5 Corpus VS Troubleshooting R-net Joystick Error The commonest cause for this error is that the joystick was moved away from its central position before and during the time at which the control system was switched on. The screen for a shifted joystick is displayed for 5 seconds. If the joystick is not released during this time, a joystick error is registered.
Page 165 If no new modules have been added: • Disconnect one module at a time and cycle the voltage. If the error persists after the checks listed above have been performed, consult your service contact or Permobil. Memory Error This is a non-specific memory error that may be caused by any of the system modules.
Page 166 Programming should only be performed by persons with sound knowledge of control systems from PGDT. Incorrect programming can mean that the wheelchair is not safe to use. Permobil cannot be held responsible for losses of any kind if the control system factory settings are altered by programming.
Page 167 The necessary information on other tests is available in the wheelchair service manual. Permobil cannot be held responsible for losses of any kind that may arise when these tests are conducted, or that arise as a consequence of further relevant tests not being conducted.
Page 168 If any part is replaced without Permobil’s approval, the control system’s warranty lapses. Permobil cannot be held responsible for losses of any kind arising as a result of a component of the R-net control system being opened, adjusted or modified without permission.
Page 169 If any part is replaced without Permobil’s approval, the wheelchair’s warranty lapses. Permobil accepts no liability for any loss that occurs as a a result of a component of the R-net control system being opened, adjusted or modified without permission.
Page 170 Diagnostics should only be performed by persons with sound knowledge of the wheelchair’s electronic control system. Incorrect or poorly performed repair works may make it dangerous to use the wheelchair. Permobil accepts no liability for any personal injury or damage to the wheelchair and its surroundings that occurs on account of incorrect or poorly performed repair work.
Page 171: Cabling Overview
Permobil F5 Corpus VS Cabling Overview CABLING OVERVIEW Chassis...............................174 Seat................................176...
Page 172 Permobil F5 Corpus VS Cabling Overview Chassis...
Page 173 Permobil F5 Corpus VS Cabling Overview...
Page 174 Permobil F5 Corpus VS Cabling Overview Seat...
Page 175 Permobil F5 Corpus VS Cabling Overview...
Page 176 Permobil F5 Corpus VS Cabling Overview...
Page 177: Recommended Cushions, Seat Plates And Unitrack Rails
Permobil F5 Corpus VS Recommended cushions, seat plates and UniTrack rails RECOMMENDED CUSHIONS, SEAT PLATES AND UNITRACK RAILS Seat cushions, seat plates and UniTrack rails Seat depth Seat width Cushion (Length) Cushion (Width) Seat plate (Length) UniTrack rail (Length) 370 mm / 15”...
Page 178 Permobil F5 Corpus VS Index INDEX Legrest actuator ......122 Lights and indicators - Front AP Elevator - battery pole indicator........101 protection........67 Lights and indicators - Front AP Elevator - Gas spring....80 lights ........102 AP Elevator - Lift motor and belt ...69 Lights and indicators - Main AP Elevator - Pinch guards ..65...

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