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Models: PL-6000DC PL-6000DCX Original instructions in the English language. Designed and engineered by BendPak Inc. in Southern California, USA. Made in China ⚠ DANGER Read the entire contents of IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE INSTRUCTIONS! this Manual before installing, operating, servicing, or maintaining this product. Failure to follow the instructions and safety precautions in this Manual can result in serious injury or death.
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• Only use the Lift if it can be used safely! Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the Label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture:...
Each Lift requires a dedicated Power Unit. See the Multiple Lift Installations section for more information. More information about the full line of BendPak products can be found at bendpak.com. This Manual is mandatory reading for all users of PL-6000DC/DCX Lifts, including anyone who installs, uses, maintains, or repairs them.
900 chemicals identified by the State of California to cause cancer, birth defects or reproductive harm. Always use this product in accordance with BendPak’s instructions. For more information, visit www.p65warnings.ca.gov.
BendPak at (805) 933-9970 or email support@bendpak.com. • BendPak recommends making a thorough inspection of the Lift at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
BendPak Inc. assumes no liability for damages resulting from: • Use of the equipment for purposes other than those described in this Manual. • Modifications to the equipment without prior, written permission from BendPak. • Modifying, disabling, overriding, or removing safety features. •...
Components The components of your Lift include: • Lift Platform and Ramp. The metal surface that holds raised Vehicles. • Control Panel. Houses the Key Switch, Power Indicator, and Emergency Stop controls. • Manual Safety Lock Release. Releases the Safety Locks to Lower the Lift Platform. •...
82.5 in (2,100 mm) x 146 in. (3,700 mm) Lift Platform. Q: What kinds of Vehicles may be parked on the PL-6000DCX Lift? A: Cars, light trucks, and SUVs; up to 6,000 lbs. (2,722 kg) per Platform. The vehicle’s Wheels must fit on the 94.5 in (2,400 mm) x 146 in.
Specifications Model PL-6000DC PL-6000DCX Lifting capacity per Platform 6,000 lbs. (2,700 kg) 6,000 lbs. (2,700 kg) a Total width, outside edge to 100.25 in. (2,547mm) 112 in. (2,847 mm) outside edge b Lift Platform Length 157 in. (3,990 mm) c Post height; *See note 1 131 in.
All four tires must rest fully on the Platform; they cannot be ride 94.5 in. (2,400 mm) PL-6000DCX on the side structure or on the Drive-up Ramp. Always center your Vehicles on the Platform.
Typical Height Requirements Orientation The Front of your Lift is the Approach. In the case of the PL-6000DC/DCX, the Power Unit and Powerside Post are on the left when viewed from the Approach. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
Installation Checklist Following are the steps needed to install a PL-6000DC/DCX Lift. Perform them in the order shown. ☐ 1. Review the installation Safety rules. ☐ 2. Make sure you have the necessary Tools. ☐ 3. Plan for electrical work. ☐...
Only use the factory-supplied parts that came with your Lift. If you use parts from a different source, you void your Warranty and compromise the safety of everyone who installs or uses the Lift. If you are missing parts, visit bendpak.com/support or call (800) 253-2363, follow the prompts to reach support.
Planning for Electrical Work You will need to have a licensed, certified Electrician available at some point during the installation. Notify your Electrician in advance so that they come prepared with appropriate wiring for connecting the Power Unit to the power source, through a Power Disconnect Switch, and are prepared to wire the Junction Box, and Solenoid.
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Lift. ⚠ CAUTION BendPak Lifts are supplied with installation instructions and concrete anchors that met the criteria set by the latest version of the American National Standard “Automotive Lifts – Safety Requirements for Construction, Testing, and Validation”, ANSI/ALI ALCTV.
Checking Clearances A minimum of clear space around the lift is required for safety, service access and maintenance. Refer to the figure below. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
Unload and Unpack Try to unload the components of the Lift near the location where you will be installing it. Once the components are unloaded, they are your responsibility to move. As the Lift includes several heavy pieces, the closer you unload them to the installation location, the better off you are. ⚠...
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Chalk Lines PL-6000DC: Drawing not to scale. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Balance Chain, the Limit Switch and feeds the Hydraulic Hose through the Powerside Post. BendPak strongly recommends using a Forklift or Shop Crane to move the Posts. You need to have at least two people work together to stand up the Posts.
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Install the Top Cover Plate on each Post using four M10 x 30 Hex Bolts, Lock Washer, Flat Washer, and Nut. Refer to figure below. Drawing not to scale. Insert the Threaded Rod with chain mount into the cover of the Offside Post and attach with double M18 Nuts and Ø18 mm Flat Washer, then attach one end of the Balance Chain to the Chain Mount using two split pins 2 x 20.
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Mount the Limit Switch to the top of the Powerside Post using two M4 x 20 and two M4 x 40 machine screws. See figure below and page 54. Drawing not to scale. Loosen the Phillips screw and extend the Limit Switch arm to its maximum distance toward the Lift Platform.
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Drawing not to scale. Slide the Lift Carriage up on both Posts until the Safety lock engages at about 24” / 600 mm. ⚠ The Lift Carriages are heavy, use assistance to slide them along the post. WARNING Anchoring the Powerside Post The Powerside Post must be anchored to prevent movement.
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Using the Powerside Post Base as a pattern, use a Hammer Drill to create Ø12 mm holes 130 mm deep in the concrete. See figure below. Drilling accurate holes for Expansion Anchors in Concrete is both critical and challenging. If the Holes for the Anchors are too big, the Anchor will not expand correctly and ultimately will not embed in the hole with enough force to make a good anchor.
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Drawing not to scale. Do not stand up the Offside Post yet. Attach the Side Beams, Back Plate and Connection Rods This section addresses attaching the Side Beams, Connection Rods, and Back Plate. These components are heavy. ⚠ WARNING You must always wear OSHA-approved (publication 3151) appropriate protective equipment during installation: leather gloves, steel-toed work boots, eye protection, back belts, and hearing protection are mandatory.
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⚠ WARNING The components are heavy and their weight is not evenly distributed. Use proper tools, Forklift or Shop Crane, and assistants to move the posts into position. To attach the Side Beams, Back Plate, and Connection Rods: 1. Attach the Left Side Beam onto the Powerside Post Lift Carriage. Use four sets of M20 x 110 Hex Head Bolts, Ø20 mm Flat Washer, Ø20 mm Lock Washer and M20 Hex Nut.
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Drawing not to Scale. 5. Install three Connection Rods between the Two Side Beams. Each Beam will require 2 sets M14 x 40 mm Hex Head Bolts, Ø14 mm Flat Washer, Ø14 mm Lock Washer and M14 Hex Nuts. Refer to the figure below. Make finger tight. Do not tighten the fasteners yet. Route and Attach the Balance Chain The Balance Chain levels the Lift Platform as it is raised and lowered.
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To Route and Attach the Balance Chain: 1. On the Offside Post the Balance Chain routes beneath a Chain Roller and heads left through the small opening in the Lift Carriage and Side Beam. Refer to the figure below. Drawing not to scale 2.
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Drawing not to scale. 3. Attach the Balance Chain to the bottom of the Powerside Post using two 2 mm x 20 Split Pins. Refer to the figure below. Drawing not to scale. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Connecting the Safety Lock Release - Lift Carriages Safety Locks are triangular shaped spring-loaded plates mounted on the Lift Platform that snap into slots in both Posts preventing downward motion. The Safety Lock Release prevents the Lock from engaging the slots in the Posts thus allowing the Lift platform to lower. To install the Safety Lock Release: 1.
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3. Connect the Adjustable Joint and Lock on the Powerside Lift Carriage to the Unlocking Pin Seat and the Lock, using two M6 x 35 Hex Head Bolts and M6 Hex Nuts. Refer to figures and detail below. Drawing not to scale. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 —...
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4. Connect the Unlock Rod to the Unlock Pin Seat Using the M6 x 35 and M6 Hex Nuts. Refer to the figure below. Drawing not to scale. 5. Connect the Unlock Rod to the Lock on the Offside Lift Carriage using a M6 x 35 Hex Head Bolt and M6 Hex Nut.
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Installing the Lift Cylinder and Lift Chain The Lift Cylinder receives hydraulic fluid from the Power Unit. As the Cylinder Rod extends, it drives the Lift Chain that is attached on one end to the Lift Carriage and on the other end to the Powerside Lift Post.
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3. Place the Cylinder Head with Chain Wheel on the Cylinder Rod. Refer to the figure below. Drawing not to scale. 4. Feed the Lift Chain into the Cylinder Head over the Chain Wheel and then attach to the Chain Mount on the Powerside Lift Carriage using two 2 mm x 20 Split Pins.
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5. Connect the Hydraulic Hose to the bottom of the Lift Cylinder and tighten. Refer to the figure below. Install the Cylinder Head Cover. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Hydraulic Hoses and Fittings on the Lift, making your new Lift inoperable and unusable. Your Lift is shipped with clean components; however, BendPak strongly recommends that you take secondary precautions and clean all Hydraulic Hoses and Fittings prior to making connections. It is better and less costly to take these extra steps now so that you do not need to take your Lift out of service later to fix issues that could have been prevented at the time of installation.
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Hydraulic System Warnings Before applying power to the Hydraulic System note the following Warnings: ⚠ WARNING Failure to observe these warnings can result in serious personal injury including, in rare cases, death. ⚠ WARNING The Hydraulic hoses and connections must be inspected before any attempt to raise a Vehicle is made.
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About Thread Sealants Use Thread Sealant on NPT threads only. Liquid Thread Sealant lubricates and fills the gaps between the NPT Fitting threads and leaves no residue that could contaminate the Hydraulic Fluid. Other types of Thread Sealants (like Teflon Tape) can shred during installation or removal and eventually enter the Hydraulic System.
⚠ WARNING The Power Unit is very heavy. BendPak strongly recommends you mount the Power unit with the reservoir empty. One person should support the Power unit in place while another bolts the unit into place. To install the Power Unit: 1.
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2. Fill the Power Unit Hydraulic Reservoir with approximately 2.6 gal. / 10 L Hydraulic Fluid through a clean funnel with a 60-micron filter. The Hydraulic Fluid reservoir must be filled with Hydraulic Fluid before operation. Hydraulic Fluid L-HV 46# is recommended; for low temperature locations use 32#. Viscosity of the Hydraulic Fluid should be 15-46 Centistokes (cSt).
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Install the Safety Lock Release Angle The Safety Lock Release Handle is mounted to the Control Arm. The Safety Locks are released by the Safety Lock Release Handle linked by Wire Rope to a Safety Release Angle mechanism on the Powerside Post.
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Safety Lock Angle Parts Detail Drawing not to scale Installing the Control Arm Route the wiring from the Control Panel box through the Control Arm. Mount the Control Panel box on the front of the Control Arm. Attach the Control Panel and Box onto the Control Arm using (4) four M4 x 20 Phillips Machine Screws and (4) four M4 Hex Nuts.
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Route the Control Panel wires through the Control Arm into the Powerside Post, then up and out through a hole near the top of the Powerside Post. See figure below. Run the Control Box wires through the Powerside Post and then into the Junction Box on the Power Unit.
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Connecting the Safety Lock Release Cable A Wire Rope connects the Safety Lock Release Handle to the Safety Lock Release Mechanism. The Wire Rope is factory installed and routed from the Release Handle through the Control Arm, around a Sheave and then up and out of the Control Arm to be attached to the Rocker Arm on the Release Mechanism.
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Installing the Tire Stop, Lift Platform Plates and Ramp The Tire Stop and Lift Platform Plates provide support for the Vehicle being lifted, while the Ramp is an inclined plane easing the Vehicle’s entrance to the Lift. To install the Lift Platform Plates and Ramp: Install the Tire Stop next to the Back Plate.
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Drawing not to scale. Secure the Platforms together using M8 x 20 Hex Head Bolts and M8 Flange Nuts. Attach the Unlock Rod Support beneath the Platform in the center. Refer to the figure below. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Contact an Electrician Connecting the Lift to the electrical system requires a certified and licensed Electrician. ⚠ DANGER All wiring must be performed by a licensed, certified Electrician in accordance with all applicable national and local electrical codes. Important: The Lift components do not include a Power Disconnect Switch. When you contact the Electrician advise them that a UL-Listed Power Disconnect rated for 220 VAC, 25 Amps minimum is required.
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Important: The Lift controls include an Emergency Stop Button, which will stop the Lift immediately when activated. This is not the same thing as a Power Disconnect Switch. The Power Disconnect Switch is a National Electrical Code (NEC) requirement. The Disconnect Switch is designed to completely interrupt electrical power to the Lift.
Install a Thermal Disconnect Switch The Power Unit supplied with this Lift does not include thermal overload protection. Under NEC 430, UL 201, and CSA C22.2 No. 68 intermittent duty motors are not required to include thermal protection. Local electrical codes may vary, and other requirements may exist that the installing electrician will address, if required.
Connect To Power Connect the Power Unit to an appropriate Power Source through the Power Disconnect Switch. Power for this Lift is 220 VAC, 60 Hz. single phase and should be protected by an appropriately rated fuse or circuit breaker. Refer to the for further information.
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To Wire the Junction Box: Verify power is disconnected and locked-out before beginning any work on the Lift. Verify the control panel wiring. A is included for your reference. Control Panel Wiring Diagram Connect the Control Panel wiring to Power, the Limit Switch, Power Unit and Solenoid as indicated by the Wiring Diagram.
Adjusting the Safety Locks and Safety Release Perform a visual inspection of the Safety Release System as the Lift is moving up and down. Rotate the two ends of the Adjustable Joint clockwise and counterclockwise to verify that the locks may be easily unlocked when pulling the Safety Release Handle and will also engage the Locks when the Safety Release Handle is released.
Monthly. Lubricate the Sliders on the Carriages with White Lithium Grease. Operational Test BendPak recommends performing an Operational Test of your Lift with a typical Vehicle before beginning normal usage. Performing an Operational Test will help you get a feel for how to operate the Lift and helps to purge any residual air out of the Hydraulic System.
When the Platform is about a foot off the ground, release the Key. The Key will return to the center neutral position and the Lift Platform will stop rising. Turn the Key to the Right (clockwise) toward Dn. The Lift Platform begins to lower. When the Platform gets to the ground, release the Key.
Always verify all Hydraulic connections including Hydraulic Fittings, Hoses, and Auxiliary Ports are secure. Do not operate the Lift if you find any issues; instead, take it out of service, then contact your dealer, email support@bendpak.com, or call (800) 253-2363, follow the prompts to reach support.
Using the Control Panel This section describes how to use the Control Panel. The Control Panel controls your Lift: • The Up/Dn Key Switch is a security device; The Lift will not operate without the correct key inserted in the switch. The center Key position is a neutral position. Rotate and hold the Key to the left (counterclockwise) to raise the Lift Platform.
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To Raise a Vehicle, Pre-Lifting Stage Review the Operating Manual and all safety labels before using the Lift. Inspect the Lift before use. If worn, broken or missing parts are found, do not use. Take the Lift out of service. Drive the Vehicle onto the Lift Platform.
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To lower and rest the Platform on a safety lock, rotate the Key Switch to the right (clockwise) and hold until the Lift Platform rests on a lock. Always walk around the Lift to inspect the Vehicle, never walk under the raised platform. To park a Vehicle below the Lift Platform: Once all precautions of the Pre-Lifting and Lifting Stage have been followed, drive the lower Vehicle under the Lift Platform until the Tires reach the location where the car is positioned under the Lift to...
Maintenance Proper and regular maintenance will extend the life of your Lift and reduce downtime due to component failures. ⚠ DANGER Before performing any maintenance on your Lift, make sure it is completely disconnected from power. Do not reconnect it until all maintenance procedures are finished.
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Do not operate your Lift if you find maintenance issues; instead, take the Lift out of service, then contact your dealer, visit bendpak.com/support, email support@bendpak.com, or call (800) 253-2363, follow the prompts to reach support. To maintain the Lift Cylinder: Only trained qualified personnel should be permitted to inspect, service and maintain the Lift Cylinder.
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9. Low-Speed and Jerky movement of the Lift Cylinder should be checked to avoid damage to the Cylinder. 10. Score marks and scraping of the chromium on one side of the Cylinder Rod indicates significant wear, requiring dismantling of the Cylinder to inspect and remove/replace the worn components. 11.
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• In winter, snow, ice, road salt and dirt deposits must be removed from under the Lift Platform and from the Lift Platform itself. This may be required several times a month depending on weather conditions. • Condensation is to be removed, in particular condensation under the Lift Platform. •...
If your Lift is not functioning correctly, you must take it out of service until it is fixed. Important: All repair work must be done by qualified personnel. If you are having issues, take the Lift out of service, then contact your dealer, visit bendpak.com/support, email support@bendpak.com, or call (800) 253-2363, follow the prompts to reach support.
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Power Unit Problem Possible cause Solution Pressure cannot be Solenoid Valve element is Clean or replace Solenoid valve. maintained after Platform blocked. is Lifted. Outlet fitting is not fastened, or Reattach Outlet Pipe or replace seal is damaged. seal. Dirty Hydraulic Oil. Replace Hydraulic Oil.
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Support Ring to be repaired or Support Ring. replaced. If you continue to have issues with your Lift, take it out of service, then contact your dealer, go to bendpak.com/support, email support@bendpak.com, or call (800) 253-2363, follow the prompts to reach support.
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Lift and Hydraulic Fluid Disposal - End of Service Life Once the Lift has reached the end of its service life it must be disposed of properly. Metal recyclers will be able to advise on methods and costs to remove the Lift and will reuse the materials, diverting them from landfills.
Multiple Lift Installations Multiple Lifts may be installed side-by-side, sharing a Post. The first Lift requires the complete Lift with two Posts and is designated Unit A (5175427). Additional Lifts are designated Unit B and only require one additional Lift Post (5175439). By sharing a Post, the Lifts cover a smaller area, are structurally stronger and reduce cost.
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Typical spacing required for three PL-6000DC Lifts sharing two Posts. Top View PL-6000DC Drawing not to scale. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Space Requirements – PL-6000DCX Multiple Lift Installations Typical spacing required for two PL-6000DCX Lifts sharing one Post as detailed below. Each Lift requires its own Power Unit and Electrical supply. Unit A: PL-6000DCX (5175625) 6,000 lb. Capacity/Two-Post Parking Lift/Shared Columns with Power Unit.
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Typical spacing required for three PL-6000DCX Lifts sharing two Posts. Drawing not to scale. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
Wiring Diagrams ⚠ WARNING All electrical work (including the installation of thermal and electrical disconnects) must be performed by a licensed, Electrician in accordance with all applicable local and national electrical codes. Damage caused by improper electrical installation may void your warranty. Junction Box Controls Wiring Diagram Power Unit 5585152 Control Panel Wiring Diagram Drawing not to scale.
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Junction Box Controls Wiring Diagram Power Unit 5585420 Control Panel Wiring Diagram Drawing not to scale. Control Panel wire side view. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Junction Box Controls Wiring Diagram Power Unit 5585023 ⚠ WARNING All electrical work (including the installation of thermal and electrical disconnects) must be performed by a licensed, Electrician in accordance with all applicable local and national electrical codes. Damage caused by improper electrical installation may void your warranty.
Parts Drawings Item P/N Description Qty. 5530304 HHB M8 x 1.25 x 20mm 5545340 WASHER; M8 x OD-24mm FLAT 5530025 HHB M8 x 1.25 x 12mm 5545340 WASHER; M8 x OD-24mm FLAT 5530304 HHB M8 x 1.25 x 20mm 5535052 M8 Flanged Nut with Serration 5530304 HHB M8 x 1.25 x 20mm 5535052 M8 Flanged Nut with serration 5530738 HHB M10 x 1.5 x 25mm...
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Base Plate Hole Pattern PL-6000DC This Hole Pattern is provided for reference only. BendPak strongly advises you to use the Post Bases as templates when drilling the Anchor Holes. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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Base Plate Hole Pattern PL-6000DCX This Hole Pattern is provided for reference only. BendPak strongly advises you to use the Post Bases as templates when drilling the Anchor Holes. PL-6000DC/DCX Two-Post Parking Lift P/N 5900273 — Rev. A6 —July 2024...
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