BendPak PL-6000DC Installation And Operation Manual
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BendPak PL-6000DC Installation And Operation Manual

Two-post parking lift
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Installation and Operation Manual
Manual P/N 5900273 — Manual Revision A1 — May 2022
Model:
• PL-6000DC
Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.
⚠
DANGER
Two-Post Parking Lift
IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE
INSTRUCTIONS! Read the entire contents of this Manual
installing, operating, servicing, or maintaining this product. Failure to
follow the instructions and safety precautions in this Manual can result in
serious injury or death. Make sure all other operators also read this
Manual. Keep the Manual near the product for future reference. By
proceeding with installation and operation, you agree that you
fully understand the contents of this Manual and assume full
responsibility for product use .
1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Toll Free: (800) 253-2363
Tel: (805) 933-9970
bendpak.com
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  • Page 1 Manual P/N 5900273 — Manual Revision A1 — May 2022 Model: • PL-6000DC Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE INSTRUCTIONS! Read the entire contents of this Manual...
  • Page 2 Copyright. Copyright © 2022 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
  • Page 3 Unit Information. Enter the Model Number, Serial Number, and the Date of Manufacture from the Label on your unit. This information is required for part or warranty issues. Model: Serial: Date of Manufacture: PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 4: Table Of Contents

    Installation Introduction This Manual describes the PL-6000DC Parking Lift. A Two Post Parking Lift designed to accommodate a wide variety of Vehicles. The platform supports up to 6,000 lbs. / 2,722 kg, and may be installed in an 8-foot parking space to accommodate most cars and light trucks with widths up to 72.75 inches / 1850 mm.

  • Page 5: Safety Considerations

    You may also contact BendPak for parts replacement information (please have the model and serial number of your unit available) at (800) 253-2363, extension 191. Shipping Information Your equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspect before the shipment you sign to acknowledge that you received it.
  • Page 6 Always wear safety glasses! Everyday glasses only have impact resistant lenses, they are not safety glasses. Save these instructions! Additional Safety Information The following safety information applies to all BendPak PL-6000DC Parking Lifts: • PL-6000DC Lifts are Parking Lifts. Use them only for their intended purpose •...
  • Page 7 BendPak Inc. assumes no liability for damages resulting from: • Use of the equipment for purposes other than those described in this Manual. • Modifications to the equipment without prior, written permission from BendPak. • Modifying, disabling, overriding, or removing safety features. •...

  • Page 8: Components

    Lift Platform Side Beam. Part of the structure connecting the Lift Carriage to the Lift Platform. • Back Plate. Limit of Vehicle travel on the Lift Platform. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 9: Faqs

    Frequently Asked Questions Question: What kinds of Vehicles can I park on my PL-6000DC Lift? Answer: Cars, light trucks, and SUVs; up to 6,000 lbs. (2,722 kg) per Platform. The vehicle’s Wheels must fit on the 82.5 in / 2,100 mm x 146 in. / 3,700 mm Lift Platform.

  • Page 10: Specifications

    2 in. / 50.75 mm Lifting Time <50 Seconds Motor 220 VAC, 50/60 Hz, 1 Ph. Operating Temperature and Humidity +41° to 104°F / +5° to +40°C 50% RH PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 11: Will My Car Fit

    Vehicles. If you want to park a tall Vehicle on a Platform under the Platform, your ceiling is going to have to be higher than if you want to park two low-slung Vehicles. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 12 Typical Height Requirements PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 13: Orientation

    Orientation The Front of your Lift is the Approach. In the case of the PL-6000DC, the Power Unit and Powerside Post are on the left when viewed from the Approach. Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 14: Installation Checklist

    Installation Checklist Following are the steps needed to install a PL-6000DC Lift. Perform them in the order shown. ☐ 1. Review the installation Safety rules. ☐ 2. Make sure you have the necessary Tools. ☐ 3. Plan for electrical work.

  • Page 15: Installation

    Forklift, or Shop Crane 2 Ton capacity • Hex key wrench set, metric • White Lithium Grease • Medium crescent wrench • Machine oil for Chain lubrication • Torque wrench • Thread Sealant PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 16 • Power. You need access to a 220 VAC single phase power source for the Power Unit. Outdoor • Outdoor installations. PL-6000DC Lifts are designed to be installed outdoors. installation is prohibited • Shimming. If your Concrete floor is not level, you can use Shims under the bases of the Posts, to level the Lift.
  • Page 17 Installing your Lift on a surface with more than a 1% slope (0.57˚) could lead to injury or even death. Only install the PL-6000DC Lift on a level floor. If your floor is not level, consider making the floor level by cutting, removing and creating a new concrete slab or choosing a different location.
  • Page 18 Checking Clearances A minimum of clear space around the lift is required for safety, service access and maintenance. Refer to the figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 19 Before moving the posts into position, measure diagonally to make sure the two diagonals are the Do not forget to check the same. This ensures your layout is square and correct. diagonals. Refer to the figure below. Chalk Lines: PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 20 Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 21 Balance Chain, the Limit Switch and feeds the Hydraulic Hose through the Powerside Post. BendPak strongly recommends using a Forklift or Shop Crane to move the Posts. You need to have at least two people work together to stand up the Posts.
  • Page 22 There are two Chains provided with the Lift, a Balance Chain and a Lift Chain. The Balance Chain is the longer of the two. Drawing not to scale. ⚠ CAUTION Keep Chains clean and away from dirt during installation. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 23 Mount the Limit Switch to the top of the Powerside Post using two M4 x 20 and two M4 x 40 machine screws. See figure below. Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 24 Slide the Lift Carriage up on both Posts until the Safety lock engages at about 24” / 600 mm. ⚠ heavy WARNING The Lift Carriages are , use assistance to slide them along the post. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 25 An undersized hole is just as bad as an oversized hole. Undersized holes deform the anchor and do not allow it to embed correctly. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 26 Refer to figures below. Do not tighten the Anchor Nuts at this point. Leaving the Nuts finger tight allows for adjustment and shimming later in the installation. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 27 Nuts, Lock Washers on the outside of the Beam facing out from the Lift. the Four M20 x 55 Hex Head bolts at this time . Refer to the figure on the next page. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 28 M14 x 40 mm Hex Head Bolt, Ø14 Flat Washer, Ø14 Lock Washer and M14 Hex Nut each side. do not tighten Make all fasteners finger tight, . Refer to the figure below. Drawing not to Scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 29 Offside Post and the bottom of the Powerside Post. The chain is routed in a rough Z-shape. Reference the figure below. To Route and Attach the Balance Chain: PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 30 Drawing not to scale. 3. Attach the Balance Chain to the bottom of the Powerside Post using two 2 mm x 20 Split Pins. Refer to the figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 31 Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 32 2. The Unlocking Rod, Adjustable Joints and Articulated Bearings are installed beneath the Platform and connect the Triangular Shaped Locks on the Powerside and Offside beams. Refer to the figure below. Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 33 3. Connect the Adjustable Joint and Lock on the Powerside Lift Carriage to the Unlocking Pin Seat and the Lock, using two M6 x 35 Hex Head Bolts and M6 Hex Nuts. Refer to figures and detail below. Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 34 5. Connect the Unlock Rod to the Lock on the Offside Lift Carriage using a M6 x 35 Hex Head Bolt and M6 Hex Nut. Refer to the figure below. Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 35 Cap Screws. Refer to the figure below. Drawing not to scale. 3. Place the Cylinder Head with Chain Wheel on the Cylinder Rod. Refer to the figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 36 Mount on the Powerside Lift Carriage using two 2 mm x 20 Split Pins. Refer to the figure below. Drawing not to scale. 5. Connect the Hydraulic Hose to the bottom of the Lift Cylinder and tighten. Refer to the figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 37 Install the Cylinder Head Cover. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 38 Hydraulic Hoses and Fittings on the Lift, making your new Lift inoperable and unusable. Your Lift is shipped with clean components; however, BendPak strongly recommends that you take secondary precautions and clean all Hydraulic Hoses and Fittings prior to making connections. It is better and less costly to take these extra steps now so that you do not need to take your Lift out of service later to fix issues that could have been prevented at the time of installation.
  • Page 39 Hand tighten the Fitting into its connector, then turn with the appropriate wrench two to three turns more; do over tighten the Fitting! Allow the 24 hour manufacturer-recommended curing time before pressurizing the system. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 40 ⚠ WARNING The Power Unit is very heavy. BendPak strongly recommends you mount the Power unit with the reservoir empty. One person should support the Power unit in place while another bolts the unit into place. To install the Power Unit: 1.
  • Page 41 4. Connect the Hydraulic Hose from the Cylinder to the ORB fitting just installed on the Power Unit P2 Port. Verify the unused P1 Port is plugged. See figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 42 Arm using M6 x 35 Hex Head Bolts and Locknuts. Verify the mechanism moves freely after securing the fasteners. Review the figures and details below. Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 43 Safety Lock Angle Parts Detail Drawing not to scale Installing the Control Arm Route the wiring from the Control Console box through the Control Arm. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 44 Powerside Post. See figure below. Run the Control Box wires through the Powerside Post and then into the Junction Box on the Power Unit. See Control Console Wiring Diagram for reference. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 45 Adjust the Safety Release Cable tension using the Wire Rope Clamp until a smooth motion is achieved on the Safety Release Mechanism, when pulling on the Manual Safety Lock Release Handle. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 46 Do not tighten Head Bolts, Ø14 mm Lock Washers, Ø14 mm Washers and M14 Hex Nuts. fasteners , leave finger tight. Bolts will be tightened during the Operational Test. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 47 Secure the Platforms together using M8 x 20 Hex Head Bolts and M8 Flange Nuts. Attach the Unlock Rod Support beneath the Platform in the center. Refer to the figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 48 Do not work on the Lift if the Safety Locks are not engaged, you could be injured or killed. ⚠ WARNING A Power Disconnect Switch is not provided with this equipment. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 49 The figure below details one possible location for the Power Disconnect, above the connection for the Control Console. Refer to the Wiring Diagram Control Console Wiring Diagram for further information. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 50 High electrical current that exceeds the motor’s full load amps (FLA) rating may result in permanent damage to the motor. BendPak strongly recommends you exceed the rated duty cycle of the motor.
  • Page 51 • Limit Switch. This Switch stops the upward motion of the Lift Platform. • Solenoid. The Solenoid opens the Hydraulic Valve allowing the Lift Platform to Lower. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 52 Tighten all bolts and fasteners on the Platform and the Lift Structure, except the Anchor Bolts. Final tightening of the Anchor bolts will be completed after drilling the Offside Post Anchors. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 53 The Limit Switch will stop the upward motion of the Lift and may be adjusted within the range of the Limit Switch Arm travel. Adjust the Limit switch, if required. Refer to the figure below. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 54 Monthly. Lubricate the Sliders on the Carriages with White Lithium Grease. Operational Test before BendPak recommends performing an Operational Test of your Lift with a typical Vehicle beginning normal usage. Performing an Operational Test will help you get a feel for how to operate the Lift and helps to purge any residual air out of the Hydraulic System.
  • Page 55 Make sure to leave a copy of the Installation and Operation Manual with the Lift. • If it has not been done already, perform an operational test of the Lift. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 56: Operation

    Always verify all Hydraulic connections including Hydraulic Fittings, Hoses, and Auxiliary Ports are secure. Do not operate the Lift if you find any issues; instead, take it out of service, then contact your dealer, email support@bendpak.com, or call (800) 253-2363, extension 196.
  • Page 57 Emergency Stop button to immediately stop the Lift from moving. • Get what you need out of the Vehicle before lifting it. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 58 If a low ceiling is overhead, be cautious as you lift the Vehicle. Never allow the top of the Vehicle to come into contact with any overhead structure or object. Once the top position is reached, release the Key Switch to its neutral position. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 59 Release the Key Switch back to its neutral position upon full descent of the Lift Platform. Verify the path is clear, then drive the Vehicle off of the Lift Platform PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 60: Maintenance

    Monthly: Check Hydraulic Hoses for cracks, abrasion or leaks. Replace as required. • Monthly: Check power supply wiring, if possible. Replace any wiring with cracked or damaged insulation. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 61 • If left unused for long periods, BendPak recommends that: o Power is turned off and locked off at the main Power Disconnect. o Drain the Hydraulic Fluid Reservoir. Dispose of used Hydraulic Fluid in accordance with national and local environmental regulations.
  • Page 62 Locks or resting on the ground and power is locked out to prevent movement. • Regularly clean the Lift Platform and under the Platform using a broom or vacuum. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 63 Lightly rub the damaged area with emery cloth (120 grit) or a brass brush. Clean, then degrease the damaged area. Apply touch-up paint to protect and seal the area. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 64: Troubleshooting

    Important: All repair work be done by qualified personnel. If you are having issues, take the Lift out of service, then contact your dealer, visit bendpak.com/support, email support@bendpak.com, or call (800) 253-2363 extension 191. ⚠ WARNING The Lift uses electrical energy; if your organization has Lockout/Tagout policies,...

  • Page 65: Multiple Lift Installations

    Voltage drop due to wrong wire Replace the wire with the correct gauge for distance. wire gauge for the distance. Starting Capacitor inoperative. Replace starter Capacitor. Hydraulic Cylinder PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 66 Damaged Cylinder Bore results Hone, repair Cylinder bore. in blocked Rod Contaminated Hydraulic Fluid Clean Hydraulic Circuit and results in block Cylinder Rod. replace Hydraulic Oil. Hydraulic Cylinder PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 67 If you continue to have issues with your Lift, take it out of service, then contact your dealer, go to bendpak.com/support, email support@bendpak.com, or call (800) 253-2363 extension 191. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 68 If you are unable to find an appropriate facility, the website earth911.com has resources that may be of help. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 69 Power Unit and Electrical supply. Unit A: PL-6000DC (5175427) 6,000 lb. Capacity/Two-Post Parking Lift/Shared Columns with Power Unit. Unit B: PL-6000DC-Add-On (5175439) Shared Column Add-On Platform and Column Set with Power Unit. Refer to the figure below. Drawing not to scale.
  • Page 70 Drawing not to scale. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 71: Wiring Diagram

    Electrician in accordance with all applicable local and national electrical codes. Damage caused by improper electrical installation may void your warranty 220 VAC, 60 Hz. 1 Phase (5585152): PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 72 208 - 230 VAC 1 Phase (5585184): Control Console Wiring Diagram Drawing not to scale. Control Console wire side view. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 73: Labels

    Labels PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 74 PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 75 PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 76: Parts Drawings

    34 sets 5174104 Hex Bolt M8 x 20 and Nut with Flange M8 48 sets 5174104 Hex Bolt M10 x 25 and Nut with Flange M10 2 sets PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 77 5174104 Hex Bolt Set M14 x 40 4 sets 5174104 Hex Bolt Set M14 x 40 2 sets 5174104 Hex Bolt Set M14 x 40 2 sets PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 78 Item P/N Description Qty. 5174104 Hex Bolt Set M20 x 110 Set 8 sets Adjustable Rod M8 2 pcs. 5505066 Articulated Bearing M8 6 pcs. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 79 Hex Bolt M6 x 25 9 sets 5174104 Self-Locking Nut M6 9 pcs. 5174104 Hex Nut M6 6 pcs. 5174104 Hex Bolt M20 x 55 8 sets PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 80 PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 81 2 pcs. 5174104 Phillips Screw M4 x 20 4 pcs. 5174104 Nut M4 4 pcs. 5174104 Hex Bolt M10 x 55 2 pcs. 5174104 Nut M10 6 pcs. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 82 Item P/N Description Qty. 5530337 Anchor Bolt M12 x 160 18 sets PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 83: American Lift Institute (Ali)

    The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely: www.autolift.org/ali-store/. PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...

  • Page 84: Maintenance Log

    Maintenance Log PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 85 Maintenance Log PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 86 Maintenance Log PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 87 Maintenance Log PL-6000DC Two Post Parking Lift P/N 5900273 — Rev. A1 — May 2022...
  • Page 88 1645 Lemonwood Drive Santa Paula, CA, 93060 USA © 2022 BendPak Inc. All rights reserved. bendpak.com...

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