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Indoor Cycling Tomahawk IC7 Manual

Cbc computer bracket assembly, incl. cable replacement
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Release Date:
Ene. 19. 2015
Prepared by:
Stefan Seise, Michael
Donhauser, Gabriel Arranz
EARLIEST AFFECTED S/N:
All Tomahawk IC7 powered by ICG since beginning production
-
-
All Matrix IC7 powered by ICG since beginning production
The product article number and product serial number information can be found on the tag plate label
positioned on the lateral frame tube as shown below. Please make sure to identify the product prior to
performing any repair work.
____________________________________________________________________________________________
FB TS CBA 02
CBC COMPUTER BRACKET ASSEMBLY, INCL. CABLE
REPLACEMENT
Tomahawk IC7/Matrix IC7 powered by ICG
ICG® Standard Operating Procedure | released by ICG® Service Department
Service SOP
Models Affected:
SOP Number
FB TS CBA 02
1

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Summary of Contents for Indoor Cycling Tomahawk IC7

  • Page 1 Donhauser, Gabriel Arranz EARLIEST AFFECTED S/N: All Tomahawk IC7 powered by ICG since beginning production All Matrix IC7 powered by ICG since beginning production The product article number and product serial number information can be found on the tag plate label positioned on the lateral frame tube as shown below.

  • Page 2: Replacement Procedure

    REPLACEMENT PROCEDURE: Parts Required:  170-01-00004-01 COMPUTER BRACKET ASSEMBLY, INCL. CABLE FOR IC7 Required tools:  1x torque ratchet wrench  1x 8mm Allen key socket  1x 6mm Allen key socket  1x 8mm Allen key  1x 3mm straight shaft Allen key ...

  • Page 3: Electrostatic Discharge Warning

    Warning! Please ensure that the bike is in a stable position and properly secured while repair work is being performed. ELECTROSTATIC DISCHARGE WARNING! DO NOT TOUCH THE SENSITIVE ELECTRONIC EQUIPMENT UNDER ANY CIRCUMSTANCE IN ORDER TO PREVENT ELECTRONIC COMPONENTS FROM MALFUNCTIONING OR DEFECTS CAUSED BY ELECTROSTATIC DISCHARGE (ESD) TO OCCUR.
  • Page 4 1) Remove the right shroud *To learn how to remove the shrouds correctly, please watch our service video at: http://www.icg-internal.com/ic7-bike/service-videos/ a) Open the flip lever to bring handlebar in its maximum vertical position. Keep adjustment locked while service is performed. b) Open the flip lever and bring the upper handlebar slider in its most forward positioning.
  • Page 5 Remove the CBC computer ELECTROSTATIC DISCHARGE WARNING! DO NOT TOUCH THE D-SUB CONNECTOR OF THE COMPUTER BRACKET UNDER ANY CIRCUMSTANCE, IN ORDER TO PREVENT ELECTRONIC COMPONENTS FROM MALFUNCTIONING OR DEFECTS CAUSED BY ELECTROSTATIC DISCHARGE (ESD) TO OCCUR. a) Unscrew the M4 x 12 x 0.7P counter sunk hex socket bolt from the computer bracket using the 2.5 mm straight shaft round head Allen key.
  • Page 6 3) Remove the upper handlebar assembly a) Remove the lower front end cap using the 3mm straight shaft Allen key. b) Remove the 2x M4 x 10 x 0.7P Allen bolts of the computer bracket assembly using the 3mm straight shaft Allen key.
  • Page 7 Remove the CBC computer cable a) Carefully cut the 2 plastic ties that tie the CBC computer cable to the power module bracket. b) Unplug the CBC computer cable from the power module. ____________________________________________________________________________________________ FB TS CBA 02 ICG® Standard Operating Procedure | released by ICG® Service Department...
  • Page 8 Remove the upper handlebar assembly Attach a 1.5m rope to the CBC computer cable and to the frame as shown in the picture. The additional rope supports the assembly of the new cable. Place yourself in front of the bike and carefully pull the handlebar assembly out of the lower handlebar slider.
  • Page 9 CBC computer bracket assembly replacement Carefully remove the plastic cap from flip lever. Loosen the flip lever M6 x 33 x 0.5 P Torx socket head cap bolt and remove the T-nut, T-nut compression spring and flip lever with its adjustment Torx bolt. *For details please refer to our existing SOP FB TS HB7 01 in our ICG internal website and follow all steps to remove and reassemble the plastic cap of the horizontal flip lever and to tighten or loosen the M6 x 33 x 0.5 P Torx socket head cap...
  • Page 10 Carefully remove the computer bracket assembly included cable from the handlebar upper slider by pulling upwards. Carefully slide the new computer cable into the handlebar upper slider. Ensure that the computer cable is not pinched. Place the computer bracket assembly in its intended position and mount the cable cover with the 3x M3 x 8 x 0.5P counter sunk Hex.
  • Page 11 Mount the T-nut compression spring and T-nut as shown in the picture and ensure that all parts are correctly assembled. Upper handlebar assembly Attach the end of the 1.5m rope to the CBC computer cable as shown in the picture. Carefully pull from the other end of the rope guiding the CBC computer cable into its correct position in the bike frame.
  • Page 12 Carefully put the computer bracket assembly to the side to access the M4 x 6 x 0.7P stop bolt of the handlebar stem assembly and tighten it with the 3mm straight shaft Allen key. Attach the computer bracket assembly with the 2x M4 x 10 x 0.7P Allen bolts. Attach the lower front end cap using the 3mm straight shaft Allen key.
  • Page 13 Carefully hold the cable of the CBC computer and move the handlebar stem up (highest position) and down (lowest position) to check if the cable slides properly inside of the frame. Repeat the process with the upper slider, ensuring the correct position of the cable when sliding the upper slider to the most forward and backward position.
  • Page 14 Carefully slide the bike computer onto its computer bracket. Check the functionality of the CBC computer before starting with the shrouds assembly process. Fasten the bike computer with the M4 x 12 x 0.7P counter sunk hex socket bolt using the 2.5 mm straight shaft Allen key.
  • Page 15 Mount the left crank with the left pedal on the bottom bracket spindle with the required toque. *Required torque: 60 Nm Repeat steps 8.b and 8.c for the right side shroud, now using the 14x M4 x 10 x 0.7P Allen bolts and right crank with the right pedal.
  • Page 16 Carefully place the brake dial in its intended position and tighten with the 1x M4 x 10 x 0.7 Allen bolt. Carefully push the brake dial top cover into the brake dial by hand. End of operation Simulate a brief session, checking if the bike is in good working order. ____________________________________________________________________________________________ FB TS CBA 02 ICG®...

This manual is also suitable for:

Matrix ic7