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Indoor Cycling TOMAHAWK IC3 Manual

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· Unpacking & assembling TOMAHAWK IC3 Indoor Cycle
Applicable for Product:
Applicable for Product Version:
Applicable for Product Art. No.:
For both SKU´s THK IC3 powered by ICG &
Matrix IC3 powered by ICG
Applicable for Product Serial No.:
The Product Article Number and Product Serial Number information can be found on the tag plate label positioned on the lateral frame
tube as shown below. Please make sure to identify the product prior to performing any repair job.
_________________________________________________________________________________
FB TS AS3 01
ICG® Standard Operating Procedure | released by ICG® Service Department
TASK DESCRIPTION:
-IC3 Tomahawk powered by ICG
-IC3 Matrix powered by ICG
-Poly V Belt drive system, PL4 1396
-Timing Belt, HTD8 1400
- THK: IC-TKIC3B-01
- MX: IC-MXIC3B-01
- THK: TALB0000001-13D > ......
- MX: LALB0000001-13G > ......
04.7.2013 (release date and version)
1

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Summary of Contents for Indoor Cycling TOMAHAWK IC3

  • Page 1 04.7.2013 (release date and version) TASK DESCRIPTION: · Unpacking & assembling TOMAHAWK IC3 Indoor Cycle Applicable for Product: -IC3 Tomahawk powered by ICG -IC3 Matrix powered by ICG Applicable for Product Version: -Poly V Belt drive system, PL4 1396 -Timing Belt, HTD8 1400 Applicable for Product Art.
  • Page 2 04.7.2013 (release date and version) * ALL PART DESCRIPTIONS/DRAWINGS INCLUDED IN THE OWNER MANUAL _________________________________________________________________________________ FB TS AS3 01 ICG® Standard Operating Procedure | released by ICG® Service Department...
  • Page 3 04.7.2013 (release date and version) AFFECTED PARTS: SPARE ICG ARTICLE NUMBER PART DESCRIPTION COMMENTS NO. OF PART PARTS PER BIKE 190-01-00001-02 THK IC3 spare part frame Includes: -Main frame weldment 1x -Protection cover - BB triangle, Art.Nr: 100-03-00017-01 1x -Protection cover - rear lateral frame tube Art.Nr: 100-03-00018-01 1x -Decal tag plate - sn bar code position 1x -Decal - barcode label - serial number 1x...
  • Page 4 04.7.2013 (release date and version) 160-01-00002-01 Inner chain guard kit Includes: -Inner chain guard 1x -Rubber gasket inner chain guard 1x -Allen bolt, M4 x10 x 0.7P, ss304 STAINLESS STEEL, DIN 912/ISO 4762 5x 160-01-00003-01 Outer chain guard kit Includes: -Rubber gasket outer chain guard 1x -Outer chain guard 1x -Outer chain guard decal 1x...
  • Page 5 04.7.2013 (release date and version) 140-01-00004-01 Front Stbilizer protection Includes: plate kit - left -Washer, 12mm x 6.4mm x 1.6mm, blk oxide steel, DIN 125/ ISO 7090 4x -Hex head bolt, M6 x 12 x 1.0P, blk oxide steel, DIN 933/ISO 4017 4x -Front stabilizer protection plate, left 1x 140-01-00006-01 Rear Stabilizer stretch plate kit...
  • Page 6 04.7.2013 (release date and version) 130-03-00001-01 Brake adjustment knob 130-01-00003-01 Emergency brake handle kit Includes: -Emergency brake handle 1x -Self locking nut, M6 x 1.0P, ss304 STAINLESS STEEL, DIN 985/ISO 7040 1x -Washer, 12mm x 6,4mm x 1,6mm, ss304 STAINLESS STEEL, DIN 125/ISO 7090 2x -Washer, 12mm x 6,4mm x 1,6mm, NYLON, DIN 125/ISO 7090 2x -Phillips head machine screw, M6 x 55 x 1.0P,...
  • Page 7 04.7.2013 (release date and version) 120-01-00001-01 SP slider assembly Includes: -SP slider weldment 1x -Adjustment lever assembly 1x -Plastic end cap upper HB + SP slider 2x -Allen bolt, M4 x10 x 0.7P, ss304 STAINLESS STEEL, DIN 912/ISO 4762 2x 120-01-00002-01 Saddle incl.

  • Page 8: Required Tools

    04.7.2013 (release date and version) REQUIRED TOOLS: TOOLS SIZE mm QUANTITY Open end spanner or 17mm equivalent Open end spanner or 15mm equivalent Open end spanner or 13mm equivalent Open end spanner or 10mm equivalent Allen key Allen key Allen key Torque wrench …...

  • Page 9: Seatpost Assembly

    04.7.2013 (release date and version) Unpack! Carefully remove all packaging. Please dispose of the packaging materials in the appropriate place. 1) Seatpost assembly a) Lubricate the surface of both sliders. b) Turn the adjustment knob counter clockwise until you can carefully slide the saddle post set into the frame.

  • Page 10: Saddle Assembly

    04.7.2013 (release date and version) 2) Saddle assembly a) When mounting the saddle, make sure it´s horizontally and vertically aligned. ATTENTION! Tighten the 2 nuts (1 on each side) of the saddle clamp Maximum torque: 25Nm 3) Handlebar assembly a) Place the handlebar on a stable surface, apply Loctite threadlocker 2701 on both M8 x 25 x 1.0P Allen bolts and tighten as shown in the picture.
  • Page 11 04.7.2013 (release date and version) Mount the plastic end cap on the handlebar slider. d) T urn the front adjustment knob by turning it counter clockwise, carefully slide the handlebar stem into the frame and then retighten the adjustment knob. e) Lubricate the surface of the both guides.
  • Page 12 04.7.2013 (release date and version) 4) Stabilizers assembly a) Secure upper handlebar and seatpost sliders. Tilt bike carefully until it rests on the floor supported by the saddle or the handlebar as shown in the picture for rear (a) or front stabilizer (b) assembly. 5) Rear stabilizer a) Mount the rear stabilizer as shown in the picture.

  • Page 13: Front Stabilizer

    04.7.2013 (release date and version) 6) Front stabilizer a) Mount the front stabilizer as shown in the picture. 7) Pedal assembly a) Mount pedal marked “R” on the right crank arm and tighten the mounting bolt clockwise. b) Mount pedal marked “L” on the left crank arm and tighten the mounting bolt counter clockwise.
  • Page 14 04.7.2013 (release date and version) 8) Tightening of the crank bolt a) Check the tightening of the M8 x 20 x 1.25P crank mounting bolt. Maximum torque: 60 Nm. *Tools required: -1 x Torque wrench. -1 x 8mm Allen key socket for a torque wrench. 9) Tightening of the crank pulley bolts a) Check the M10 x 20 x 1.5P Allen bolts of the crank pulley for tight fit.
  • Page 15 04.7.2013 (release date and version) 10) Transport wheels adjustment a) Adjust the transport wheels making sure to leave space for motion and lubricate the axle. 11) Adjustment Knobs a) Lubricate the thread of the adjustment knobs. _________________________________________________________________________________ FB TS AS3 01 ICG®...
  • Page 16 04.7.2013 (release date and version) 12) Brake system adjustment a) Lubricate de brake pad (felt) until soaked sufficiently with lubricant spray. b) Check the emergency brake to ensure it is working properly. c) The M6 x 20 x 1.0P Allen bolts of the bell crank and the brake pad have to be adjusted, making sure to leave space for motion.
  • Page 17 04.7.2013 (release date and version) e) Ensure there is a gap of 1-2 mm¹ between the brake and flywheel. f) If an adjustment is required, follow the next steps: -Loosen the 2 M10 x 0.75P flat nuts and turn the brake adjustment knob to the required distance.
  • Page 18 04.7.2013 (release date and version) 13) How to move the TOMAHAWK IC3 Indoor Cycle * Due to the weight of the TOMAHAWK IC3 Indoor Cycle, it is recommended that 2 persons move it: -While one person lifts the back of the TOMAHAWK IC3 Indoor Cycle, the second person firmly holds the handlebar and tips the TOMAHAWK IC3 Indoor Cycle forward until it rolls on the wheels.

  • Page 19: Maintenance

    04.7.2013 (release date and version) c) Once the bike rests on 2 wheels, manoeuver the carefully balanced bike to place or transport the bike to its desired location. To complete this operation, gently lower the rear part of the bike while again placing one foot on a transport wheel.

  • Page 20: End Of Operation

    04.7.2013 (release date and version) 15) End of operation Simulate a brief session, ensuring the bike is in good working order. _________________________________________________________________________________ FB TS AS3 01 ICG® Standard Operating Procedure | released by ICG® Service Department...

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