Shinhoo Master SD Installation And Operation Manual

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Master S

Installa�on and Opera�on Manual

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Page 1 Master S Installa�on and Opera�on Manual...
Page 2: Table Of Contents
Installa�on and Opera�on Manual CONTENTS. 1. Safety instructions General informa�on about the document Meaning of symbols and on the product Qualiﬁca�on and training of service personnel Dangerous consequences of non-observance of the safety instruc�ons Performing work in compliance with safety regula�ons Safety instruc�ons for the user or opera�ng personnel Safety instruc�ons for maintenance, inspec�ons and installa�on 5 Independent conversion and manufacture of spare assemblies...
Page 3: Safety Instructions
CONTENTS. Pump se�ng Control modes PWM signal control Maintenance Decommissioning Low temperature protection Technical data Pump opera�on at high and low supply voltages Opera�ng characteris�cs, dimensions and weight Troubleshooting Ac�ons in case of contamina�on of the pump's ﬂow path Disposal of the product Manufacturer ervice Information on recycling packaging Warning...
Page 4: Meaning Of Symbols And On The Product
General information about document The Data Sheet, Installa�on and Opera�ng Instruc�ons contain fundamental informa�on that must be observed during installa�on, opera�on and maintenance. It is therefore essen�al that the relevant opera�ng personnel or the user familiarizes themselves with them before installa�on and commissioning. This document must be permanently available at the place of use of the equipment.
Page 5: Safety Instructions For Maintenance, Inspection And Installation Work
• ineﬀec�veness of prescribed maintenance and repair methods; • a dangerous situa�on for the health and life of personnel due to electrical or mechanical factors. Performing work in compliance with safety techniques The safety instruc�ons in this document, the exis�ng na�onal safety regula�ons as well as any internal work, opera�ng and safety regula�ons applicable to the user must be observed during the work.
Page 6: Unacceptable Opera�Ng Modes
Self-conversion and manufacture of spare parts and components Conversion or modiﬁca�on of the devices may only be carried out in agreement with the manufacturer. Original spare parts and components as well as components authorized by the manufacturer are designed to ensure reliable opera�on.
Page 7: Meaning Of Symbols And
3. Meaning of symbols and Warning Non-observance of these instructions can have dangerous consequences for human health. Safety instructions which, if not followed, may cause equipment failure, as well as damage to it. Attention Recommendations or instructions to facilitate work and ensure safe operation.
Page 8: Design
The scope of delivery includes: Master S pump, plug, rubber seals, threaded pipe connec�ons, technical documenta�on. The equipment is not supplied with accessories and tools for adjustments, maintenance and intended use. Use standard tools in accordance with the safety requirements of the manufacturer. Design The pump is equipped with a permanent magnet motor and an integrated motor speed control system to ensure that the...
Page 9 Branded plate I1/1 Min. 0,05 Max. 0,35 25-6 EEI ≤ 0.20 - Part 2 Date of manufacture: XXXX 1x230V , 50Hz IP44, Tmax = 110 ℃ PN: 71111001 No: XXXX Made in PRC Fig. 1 Pos. Name Minimum amperage Maximum amperage Minimum power consump�on Maximum power consump�on Maximum system pressure...
Page 10: Packing And Moving
5. Packing and moving Packaging Upon receipt of the equipment, inspect the packaging and the equipment itself for any damage that may have occurred during transporta�on. Before disposing of the packaging, carefully check for any documents or small parts that may have been le� b e h i n d . If the equipment received does not match your order, contact to the equipment supplier.
Page 11 • The pH value of the pumped liquid must be between 8.2 and 9.5. The minimum value depends on the hardness of the water and must not be lower than 7.4 at 4° dH (0.712 mmol/l). • Electrical conduc�vity at 25 °C should be ≥ 10 µS/cm The kinema�c viscosity of water is υ...
Page 12: Principle Of Action
he opera�ng �me at high temperatures must be reduced. The system must be cleaned and ﬂushed before adding glycol solu�on to the system. The glycol solu�on should be checked regularly to prevent corrosion and sludge forma�on. If addi�onal glycol dilu�on is required, follow the instruc�ons in the glycol supplier's manual.
Page 13 Install the pump so that the posi�on of the motor sha� and pump head meet the requirements in the sec�on 3. Tighten the ﬁ�ngs (see Fi g . Fi g . Fig. 2 Direc�on of ﬂow...
Page 14 Fig. 3 Moun�ng the pump Fig. 4 Tightening the fittings...
Page 15 Location requirements pump The pump must always be mounted so that the motor sha� is horizontal to the ground Fig. posi�on see hanging the Fig. Figure Examples of correct pump installa�on are shown in Fi g . Fi g . Fig.
Page 16 Changing the position of the pump head Warning Turn off the power to the pump before performing any work on the pump. Once the power has been turned off, make sure that it cannot be accidentally turned back on. Warning The pump casing may be hot due to the high temperature of the liquid it is pumping.
Page 17 Step Action Illustration Turn the pump head in the sha� axis to the desired posi�on without removing it from the cochlea. Re install the moun�ng screws and �ghten crosswise. Open the taps on the inlet and pressure side, make sure there are no leaks.
Page 18: Connection Of Electrical Equipment
Fig. 7 Installing the insula�ng jacket Do not cover the control panel with insulation. Attention 9. Connecting electrical equipment Warning Electrical equipment must be wired in accordance with local codes and regulations. Warning Turn off the power to the pump before performing any work on the pump.
Page 19: Connecting Plug
Warning Before connecting the pump, make sure that the mains power supply corresponds to the required values on the n a m e p l a t e , see Nameplate section. The motor of pumps is equipped with built-in thermal protec�on and does not require addi�onal external protec�on.
Page 20: Launch
To put the pumps into opera�on, the mains switch must be turned to posi�on"On." The indicator light on the control panel will indicate that the power is on. If necessary, the pump and system must be vented before opera�on. Launch Step Action Illustration Open all shut-oﬀ...
Page 21 Removing air from system Fig. 11 Ven�ng the system Air is removed from the hea�ng system by means of an automa�c air release valve,installed at the top point of the system. A�er ﬁlling the hea�ng system with working ﬂuid, the following steps must be carried out: 1.
Page 22: Operation
11. Operation Do not use the pump to bleed the entire system. Do not operate a pump that is not filled with operating Attention fluid. The pump must not be operated for long periods of �me without water in the system or without the minimum permissible inlet pressure (see sec�on 15.
Page 23 Using the MODE bu�on on the control panel, the pump opera�on modes can be switched. The constant or propor�onal pressure mode is selected by pressing the bu�on. The table below shows the selec�on of the pump opera�ng mode depending on the number of �mes the MODE bu�on is pressed.
Page 24: Control Modes
Indicator Mode PP III - propor�onal control II+III CP I - constant pressure mode II+A CP II - constant pressure mode II+C CP III - constant pressure mode Control modes The pump has a choice of control modes: • Propor�onal pressure mode minimum •...
Page 25 Constant pressure mode The constant pressure mode is recommended for the opera�on of the pump in an underﬂoor hea�ng circuit. The opera�ng point of the pump will move along a constant pressure curve depending on the ﬂow rate in the system. As a result, the head (pressure) will remain constant regardless of the actual ﬂow rate of the heat transfer medium (see...
Page 26 Automatic operation mode AUTO The pump analyzes the hea�ng system and then, based on the results of the analysis, selects the best working propor�onal pressure line. The pump performance will vary along the selected straight l always adap�ng to the actual load on the h e a t i n g system. The pump selects a straight line from an unlimited number of straight lines in the AUTO range (shaded area in 16).
Page 27: Maintenance
12. Technical maintenance If the pump is not running for a long period of time (disconnected from electricity), there is a high risk of the pump jamming. In order to avoid pump jamming during idle periods, the pump room should be cleaned remove deposits and residual pumped liquid.
Page 28: Technical Data
15. Technical data Performance data Does not exceed 45 dB(A). Sound pressure level Measurement uncertainty characteris�c (parameter K) is 3 dB. 95% max, Relative humidity non-condensing environment environment System pressure PN 10: Maximum 1 MPa (10 bar) Pump inlet pressure Maximum 1 MPa (10 bar) Liquid Pressure...
Page 29 Engine protec�on Protection class IP 44 Temperature class TF 110 EEI≤0.20 Master SD XX-4/5/6/7/7.5 Energy Eﬃciency Index EEI EEI≤0.21 Master SD XX-8 Pump operation at high and low supply voltages Increased mains voltage: the pump switches oﬀ at 270 V and switches on automa�cally if it drops below 260 V;...
Page 30 Master SD XX-8 Master SD 25-4 0.25 220-240V Master SD 25-5 220-240V Master SD 25-6 0.35 220-240V Master SD 25-7 0.45 220-240V Master SD 25-7.5 220-240V Master SD 25-8 0.55 220-240V Master SD 32-4 0.25 220-240V Master SD 32-5 220-240V Master SD 32-6 0.35...
Page 31 16. Detecting and eliminating If the pump has detected one or more alarms, the LEDs on the control panel ﬂash con�nuously and an error code is displayed. The type of alarm can be determined from Table 1. If more than one alarm occurs at the same �me, the LEDs will indicate the error with the highest priority.
Page 32 Error code Error description and solution Indicators 1- Phase loss protec�on. When the motor i s out blink four �mes phase, pump will stop running simultaneously immediately; the pump will restart a�er 8 sec. and the display A�er the total number of protec�on actua�ons shows E4 reaches 5, the pump will be stopped completely and will not restart, a�er which the power to...
Page 33 Error code Error description and solution Indicators 1-5 Overheat protec�on. blink seven When pumping high temperature liquids, when �mes the surface temperature of the IPM is above 125 ± simultaneously 10% °C,the pump stops its opera�on. When the and the display IPM surface temperature drops to 100 ±...
Page 34: Disposal Of The Product
5. Carefully insert the stator housing into the pump casing. 6. Insert the set screws and �ghten them diagonally and with a constant torque (5 Nm). 7. Check that the impeller turns freely. If the impeller does not turn f r e e l y , repeat the disassembly/assembly process. Cri�cal failures can result: - incorrect electrical connec�on;...
Page 35: Information On Recycling Packaging
19. Information on recycling packaging General information on labeling any type of packaging The packaging is not intended to come into contact with foodstuﬀs Letter designation of the material Name of from which the packaging / Packing material packaging/ packaging aids packaging aids are made Boxes/boxes, liners,...
Page 36 Letter designation of the material from which the Name of packaging / packaging/ Packing material packaging aids are packaging aids made Sealing gaskets (made of ﬁlm materials), including (high-density air gaskets. polyethylene) bubble wrap, clamps, stuﬃng material HDPE Sealing gaskets made of foamed plastics (polystyrene) Combination...
Page 37 Anhui Shinhoo Canned Motor Pump Co. , Ltd. Address:NO.780, MINGCHUAN ROAD, HI-TECH DEVELOPMENT ZONE, HEFEI, ANHUI, CHINA Tel:0086 551 6237 9807 Fax:0086 551 6237 9801 E-mail:info@shinhoopump.com shinhoopump.

Shinhoo Master SD Installation And Operation Manual

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