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Endress+Hauser Solimotion FTR20 Operating Instructions Manual
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Endress+Hauser Solimotion FTR20 Operating Instructions Manual

Endress+Hauser Solimotion FTR20 Operating Instructions Manual

Flow indicator for bulk solids
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BA01136F/97/EN/08.23-00
71623759
2024-09-09
Products
Operating Instructions
Solimotion FTR20
Flow indicator for bulk solids
Solutions
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Summary of Contents for Endress+Hauser Solimotion FTR20

  • Page 1 Products Solutions Services BA01136F/97/EN/08.23-00 71623759 2024-09-09 Operating Instructions Solimotion FTR20 Flow indicator for bulk solids...
  • Page 2 Solimotion FTR20 Liquiphant FTL41 Order code: XXXXX-XXXXXX Ser. no.: XXXXXXXXXXXX Ext. ord. cd.: XXX.XXXX.XX Serial number www.endress.com/deviceviewer Endress+Hauser Operations App A0023555 Endress+Hauser Endress+Hauser...

  • Page 3: Table Of Contents

    Solimotion FTR20 Table of contents Table of contents About this document  � � � � � � � � � � � � � � � � � � � � � �  5 Overview of operation options .... 26 Operating ...
  • Page 4 Table of contents Solimotion FTR20 13.1 Input  ........ 57 13.1.1 Measured variable .

  • Page 5: About This Document

    Solimotion FTR20 About this document About this document 1�1 Purpose of this document These Operating Instructions contain all the information that is required in the various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

  • Page 6: Symbols In Graphics

    Basic safety instructions Solimotion FTR20 1�2�4 Symbols in graphics A, B, C ��� View 1, 2, 3 ... Item numbers - Hazardous area . Safe area (non-hazardous area) 1.2.5 Device-specific symbols LED on Indicates an illuminated LED LED off Indicates a non-illuminated LED...

  • Page 7: Incorrect Use

    The manufacturer is not liable for damage caused by improper or non-designated use. Clarification of borderline cases: • In the case of special fluids and media used for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability.

  • Page 8: Product Design

    EN accordance with ANSI/ 228-1 10226 ASME Details about the available device variants can be viewed in the product configurator on the Endress+Hauser homepage www.endress.com. Incoming acceptance and product identification 4�1 Incoming acceptance Check the following during goods acceptance: ̃...

  • Page 9: Nameplate

    Solimotion FTR20 Incoming acceptance and product identification • Enter the serial number on the nameplate into the Endress+Hauser Operations App or use the Endress+Hauser Operations App to scan the 2-D matrix code (QR Code) on the nameplate 4�2�1 Nameplate Solimotion Order code: Ser. no.: Ext.

  • Page 10: Mounting

    Mounting Solimotion FTR20 Mounting Mounting conditions Minimization of application-specific influences ‣ Vibration influence → 59 5.1.1 Mounting position The installation position is arbitrary for the FTR20. However, a small angle α may increase the signal quality. α α 0000000380 3 Mounting position Two FTR20s installed opposite each other can influence each other.

  • Page 11: Mounting Dimensions

    Solimotion FTR20 Mounting 5.1.4 Mounting dimensions 85 (3.35) 169 (6.65) 60 (2.36) 183 (7.20) 77 (3.03) 164 (6.46) 189 (7.44) 95 (3.74) 175 (6.89) 29 (1.14) 0000000154 4 Mounting dimensions. Unit of measurement mm (in) Connection thread R 1½ / 1½ NPT Hexagon SW55 Connection thread G 1½ Counternut (SW55) Dimensions L1 to L3, depending on the housing and electrical connection:...

  • Page 12: Mounting The Device

    Mounting Solimotion FTR20 Mounting the device 5.2.1 Mounting in contact with the process The device is screwed directly into the process (for example in existing threads or vessel sleeves) with its process connection (standard threads R 1½ according to EN 10226, G 1½...

  • Page 13: Mounting Without Contact With

    Solimotion FTR20 Mounting Mounting with screw-in adapter FAR52-B* ‣ Screw in the adapter flush with the inner wall of the container. ‣ Screw in the device as far as it will go. 0000000168 7 Weld-in or screw-in adapter FAR52. Unit of measurement mm (in) Screw-in adapter FAR52-B* Weld-in adapter FAR52-A* • Suitable weld-in and screw-in adapters of type FAR52 → 47 •...
  • Page 14 Mounting Solimotion FTR20 Mounting in front of microwave-permeable plugs of type FAR54 ‣ Mount plug. → TI01371F ‣ Mount the device in a suitable manner before the plug, for example with mounting bracket on existing plant components. 0000000191 9 Mounting in front of microwave-impermeable process wall...
  • Page 15 Solimotion FTR20 Mounting Mounting in front of microwave permeable sight glass fitting ‣ Weld the sight glass fitting flush with the inner wall of the container. ‣ Mount the device in a suitable manner in front of the sight glass fitting, for example with a mounting bracket on existing plant components.
  • Page 16 Mounting Solimotion FTR20 Mounting with waveguide type FAR55 ‣ Mount waveguide. → TI01372F ‣ Insert the devices into the socket, align them and fix them in place with the three enclosed M8 hexagon socket screws (SW4) and locknuts (SW13). 200 ... 1500 (7.87 ... 59.06) (7.50)
  • Page 17 Solimotion FTR20 Mounting Mounting on process nozzle • Mounting of process nozzle with inclined process wall (A) • Mounting in case of risk of material accumulation on inner process wall (B) 0000000153 14 Mounting on process nozzle If there is a risk of condensation forming between the device and the plug: Use of process connection type FAR50 with integrated venting element →...
  • Page 18 Mounting Solimotion FTR20 Mounting with insertion adapter type FAR51 ‣ Mount plug-in adapter in existing process connection piece. → TI01368F ‣ Screw the device into the plug-in adapter. For G 1½ thread: Tighten counternut. 0000000279 16 Insertion adapter FAR51 Customer-supplied installation material Process nozzle Customer-supplied gasket Insertion adapter •...
  • Page 19 Solimotion FTR20 Mounting Mounting with high temperature adapter and extensions ‣ Mount high temperature adapter. ‣ If required: Mount extension(s). ‣ Screw the device into the connection thread. For G 1½ thread: Tighten counternut. 0000000308 18 High temperature adapter with extension Process Wall High temperature adapter...

  • Page 20: Post-Installation Check

    Electrical connection Solimotion FTR20 Mounting with spacer tube (wave guide) type FAR53 ‣ Mount spacer tube. → TI01370F ‣ Mount the device to the mounting plate using the enclosed mounting bracket. 0000000281 19 Mounting with spacer tube (wave guide) Spacer tube Process insulation Process wall Inner lining • Suitable spacer tubes of type FAR53 → 54 •...

  • Page 21: Connection Requirements

    Solimotion FTR20 Electrical connection Connection requirements The following points must be observed before connecting the device: • The voltage supply must match the voltage specified on the nameplate. • Switch off the supply voltage before connecting the device. • When using the public powers supply, install an easy accessible power switch in the proximity of the instrument.

  • Page 22: Connect Potential Equalization

    Electrical connection Solimotion FTR20 6.2.3 Connect potential equalization The potential equalization for the device must be integrated into the existing potential equalization on site. Requirements: • The potential equalization must be connected to the external ground terminal on the device.

  • Page 23: Supply Voltage

    Solimotion FTR20 Electrical connection 6.3.1 Supply voltage 0000000163 21 Supply circuit connection (Connector 1) Connect the power supply according to the device version: → 58 Electrical connection Supply voltage Connection terminals Terminals 1 - 2 M12 connector Binder series 713/763 Connector 1, contact 1 - 2...

  • Page 24: Solid-State Relay

    6.3.3 Overvoltage protection Devices without optional overvoltage protection Equipment from Endress+Hauser fulfills the requirements of the product standard IEC/ DIN EN 61326-1 (Table 2 Industrial Environment). Depending on the type of port (DC supply, input/output port) different test levels according to IEC/DIN EN 61326-1 against transient overvoltages (Surge) are applied (IEC/...

  • Page 25: Ensuring The Degree Of Protection

    Solimotion FTR20 Electrical connection Overvoltage category Overvoltage category II Pollution degree Pollution degree 2 Ensuring the degree of protection 6.4.1 Degree of protection Test as per IEC/DIN EN 60529: IP66 Housing • When housing is closed and connecting cable is plugged in: IP66 •...

  • Page 26: Operation Options

    Operation options Solimotion FTR20 Operation options Overview of operation options 0000000354 24 Display and operating elements Display - Normal operation: Signal strength - Configuration mode: Function number and function value Switch output LED (yellow), only relay Operating button (increase or toggle) Operating button (decrease or toggle) Function selection switch Ready for operation LED (green) The FTR20 is configured using the function selection and the two operating keys. By doing so, calibration to a sensitivity necessary for clear and unambiguous material flow identification is carried out.

  • Page 27: Parameterization

    Solimotion FTR20 Operation options Setting the selected function → The two operating buttons can be used to increase/decrease the value or to switch the selection. Example: Function 3 (manual adjustment with movement of bulk solids) → → → → The configured value is stored as soon as the function is switched.

  • Page 28: Flow (Function 1)

    Operation options Solimotion FTR20 The FTR20 is calibrated if, a) for moving bulk solids, the switch point (LED 5) of the switch output is exceeded reliably and b) for the current output, only one or two (minimum solid flow) or at least six LEDs (maximum solid flow) are illuminated.
  • Page 29 Solimotion FTR20 Operation options The functions are particularly helpful in the following cases: • Calibration for bulk solids with bad reflection properties or low solid flow • Mapping of movements in the area surrounding the measuring point with no movement of bulk solids •...
  • Page 30 Operation options Solimotion FTR20 The detection range can be configured depending on the gain (function B) in the range from 1 to a maximum of 10 LEDs (corresponds to the maximum possible detection range). 100 % 0000000357 27 Detection range Illuminated LEDs of the signal strength display...
  • Page 31 Solimotion FTR20 Operation options 0000000358 28 Gain settings Gain Configured detection range (function C); here, for example, 3 LEDs LED signal strength display Depending on the detection range, it can be configured in the range from 1 to a maximum of 10 LEDs in 20 increments (2 increments correspond to 1 LED). The smaller the detection range selected, the larger the gain selected can be.

  • Page 32: Example: Bulk Solids Detection On

    Operation options Solimotion FTR20 • If bulk solids with bad reflection properties (low signal strength) are to be detected, the detection range should be shifted towards lower signal strengths (high gain). • If bulk solids with good reflection properties (high signal strength) are to be detected, the detection range should be shifted towards higher signal strengths (low gain).
  • Page 33 Solimotion FTR20 Operation options Default setting of the FTR20 (→ 41) Gain (function B) Detection range (function C) Signal strength display in this particular example with the default settings: maximum loading (current output: 15.2 mA) minimum loading (current output: 8.8 mA) no loading (current output: 5.6 mA)
  • Page 34 Operation options Solimotion FTR20 Setting of the FTR20 after calibration of the switch output: Gain (function B) Detection range (function C) Signal strength display in this particular example with new settings: maximum loading (current output: 20.0 mA) minimum loading (current output: 12.0 mA) no loading (current output: 8.8 mA)

  • Page 35: Advanced Settings

    Solimotion FTR20 Operation options Signal strength display in this particular example with new settings: maximum loading (current output: 18.4 mA) minimum loading (current output: 7.2 mA) no loading (current output: 4.0 mA) 7.3.5 Advanced settings The following settings are optional and not required in most cases; it may make sense...
  • Page 36 Operation options Solimotion FTR20 Move the encoding switch to the initial position 0 → Display of the current signal strength • A larger hysteresis can also be used to prevent the output from continuously switching with a fluctuating signal strength. If, for example, the signal strength...
  • Page 37 Solimotion FTR20 Operation options Switching delay (function 7 and function 8) An additional switch-on and/or switch-off delay can be configured for the switch output. This can be used, for example, to stabilize the switch output when the signal strength fluctuates greatly, so that the relay does not switch until the switch point has been exceeded or undershot for a corresponding time.
  • Page 38 Operation options Solimotion FTR20 Move the encoding switch to position 7 (switch-on delay t(S)) or position 8 (switch-off delay t(T)) → Display of the function number, switch-off delay example → After 2 seconds: Display of the configured delay time, example switch-off delay =...

  • Page 39: Overview Device Functions

    Solimotion FTR20 Operation options Move the encoding switch to position A → Display of the function number → After 2 seconds: Display of the configured damping, example damping = 200 ms: Press the button on the device to configure the damping →...

  • Page 40: Commissioning

    Commissioning Solimotion FTR20 Function Description Factory settings Reset to factory settings ― Commissioning Function check Before commissioning the measuring point, check whether the post-installation and post- connection checks have been performed. • "Post-installation check" checklist → 20 • "Post-connection check" checklist" → 25 Powering up the measuring device The Solimotion flow indicator will be switched on by an applied power supply on FTR20.

  • Page 41: Diagnostics And Troubleshooting

    Solimotion FTR20 Maintenance Diagnostics and troubleshooting 9�1 General troubleshooting Before commissioning the measuring point, check whether the post-installation and post- connection checks have been performed. • "Post-installation check" checklist → 20 • "Post-connection check" checklist" → 25 9�2 Overview of the diagnostic functions...

  • Page 42: Cleaning

    • Other spare part numbers apply for special versions (TSP) of devices, please contact Endress+Hauser if you want to order a spare part for your special version. • If incorrect spare parts are installed in Ex-certified devices, the device is no longer compliant with Ex specifications and can no longer be operated in the hazardous area.

  • Page 43: Available Electronics

    • The electronics of device variants with connector and extended ordering option "electronics encapsulated" can only be replaced by the manufacturer. • Details about the available device variants can be viewed in the product configurator on the Endress+Hauser homepage www.endress.com. 11�3�1 Available electronics...

  • Page 44: Replacing The Electronics

    Repair Solimotion FTR20 Order number Device type Approval • 71125458 FTR20-IA1A****, F15 (datecode up to 04.2016) • 71324447 FTR20-IA1A****, F15 (datecode from 05.2016) • 71324468 FTR20-IA1A****, F34 • 71125459 FTR20-IA1E****, F15 (datecode up to 04.2016) • 71324466 FTR20-IA1E****, F15 (datecode from 05.2016) •...

  • Page 45: Return

    The measuring device must be returned if the wrong device has been ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium.

  • Page 46: Pre-Fabricated Connection Cables

    Accessories Solimotion FTR20 12�2 Pre-fabricated connection cables 15,5 (0.61) (1.77)  0000000282 40 Connection cable with M12 plug. Unit of measurement mm (in) • M12 connector, A-coded • Number of poles/cross section: 4 x 0.34 mm • Operating temperature range: -25 to +90 °C (-13 to +194 °F) • Materials: - TPU (housing)

  • Page 47: Weld-In Adapter

    Solimotion FTR20 Accessories 12�4 Weld-in adapter 17 (0.67) 0000000138 42 Dimensions FAR52-A. Unit of measurement mm (in) • Type FAR52-A → TI01369F • Weld-in adapter with internal thread (A) Rp 1½, 1½ NPT and G 1½ • Material: 316Ti (1.4571), steel P235GH (1.0345) • Weight: FAR52-AAAA1A approx. 0.3 kg (0.66 lb) 12.5...

  • Page 48: Weld-In Adapter With Mounting Arm

    Accessories Solimotion FTR20 12.6 Weld-in adapter with mounting arm 40 (1.58) 95 (3.74) 30 (1.18) 60 (2.36) 0000000287 44 Dimensions weld-in adapter. Unit of measurement mm (in) Type SALS/SPPS Type SAL/SPP • Material: - Mounting arm: Stainless steel 304 (1.4301) - Mounting bracket: Plastic or aluminum - Weld-in adapter: Stainless steel 304 (1.4301) - Plug: Plastic PE-UHMW •...

  • Page 49: Mounting Flange

    Solimotion FTR20 Accessories 12.7 Mounting flange 0000000291 45 Dimensions mounting flange (Connection dimensions according to DIN EN 1092-1) Flange Holes mm (in) mm (in) mm (in) mm (in) DN40 PN40 110 (4.33) 150 (5.91) 18 (0.71) 18 (0.71) DN50 PN16 125 (4.92) 165 (6.50) 18 (0.71) 18 (0.71) DN100 PN16 180 (7.09)

  • Page 50: High Pressure Adapter

    Accessories Solimotion FTR20 0000000039 46 Dimensions mounting flange (Connection dimensions according to ANSI/ASME B16.5) Flange Holes mm (in) mm (in) mm (in) mm (in) 1½" 150 lbs 98.6 (3.88) 127 (5.00) 15.7 (0.62) 17.5 (0.69) 2" 150 lbs 120.7 (4.75) 152.4 (6.00) 19.1 (0.75) 19.1 (0.75) 4" 150 lbs 190.5 (7.50)

  • Page 51: Plug

    Solimotion FTR20 Accessories • Order number: - 71381894 (G 1½ (Device connection thread + Process connection thread), ISO 228-1) - 71381898 (G 1½ (Device connection thread + Process connection thread), ISO 228-1, with inspection certificate EN 10204 - 3.1 material) - 71381899 (G 1½...
  • Page 52 Accessories Solimotion FTR20 mm (in) mm (in) mm (in) mm (in) mm (in) 80 (3.15) 100 (3.94) 102 (4.02) 140 (5.51) 120 (4.72) 100 (3.94) 125 (4.92) 127 (5.00) 165 (6.50) 145 (5.71) 125 (4.92) 150 (5.91) 152 (5.98) 190 (7.48) 170 (6.69)

  • Page 53: Insertion Adapter

    Solimotion FTR20 Accessories • Sight glass disk (spare part) - 71209114 (DN50) - 71209111 (DN80) - 71209107 (DN100) 12�11 Insertion adapter 60 (2.36) ~ 105 (4.13) 0000000045 51 Dimensions insertion adapter. Unit of measurement mm (in) Window with seal, optional Integrated venting element • Type FAR51 → TI01368F • Process nozzle - DN50 to DN100, PN16, Form A - NPS 2"...

  • Page 54: Weld-In Nozzle

    Accessories Solimotion FTR20 12�12 Weld-in nozzle 20 (0.79) 100 ... 300 (3.94 ... 11.81) 0000000289 52 Dimensions weld-in nozzle. Unit of measurement mm (in) Integrated venting element • Type FAR50 → TI01362F • Process nozzle: - DN50 to DN100, PN16, Form A - NPS 2" to 4" 150 lbs, RF •...

  • Page 55: Wave Guide

    Solimotion FTR20 Accessories • Material: Stainless steel 316Ti (1.4571) or steel P235GH (1.0345) • Weight: 200 mm approx. 5.3 kg (11.7 lbs) to 2000 mm approx. 22.2 kg (48.9 lbs) 12�14 Wave guide 200 ... 1500 (7.87 ... 59.06) (7.50) 48,3 0000000290 54 Dimensions wave guide. Unit of measurement mm (in) Straight version Angulated version •...

  • Page 56: Weather Protection Cover

    Accessories Solimotion FTR20 • Material: 316Ti (1.4571), aluminum oxide ceramics (front-flush disk) • Weight: approx. 1.4 kg (3.09 lb) • Seal: to be provided by the customer • Order number: - 71113441 (R 1½ (connection thread), G 1½ (internal thread)) - 71478114 ((R 1½ (connection thread), G 1½ (internal thread), with inspection certificate EN 10204 - 3.1 material)

  • Page 57: Technical Data

    Ex connection data See safety instructions (XA): All data relating to explosion protection are provided in separate Ex documentation and are available from the Downloads Area of the Endress+Hauser-website. The Ex documentation is supplied as standard with all Ex devices. Endress+Hauser...
  • Page 58 Technical data Solimotion FTR20 13�3 Power supply 13�3�1 Supply voltage • 85 to 253 V AC, 50/60 Hz • 20 to 60 V DC or 20 to 30 V AC, 50/60 Hz • The polarity of the supply voltage can be set as required. • Power supply for electrical connection with connector: 20 to 60 V DC / 20 to 30 V AC, 50/60 Hz.

  • Page 59: Additional Technical Data

    • 0.8 to 5.1 bar (12 to 74 psi) absolute, when using the optional high temperature adapter • 0.5 to 21 bar (7 to 305 psi) absolute, when using the optional high pressure adapter • Observe deviating pressure ranges for the accessories offered! 13.6 Additional technical data Latest technical information: Endress+Hauser website: www.endress.com → Downloads. Endress+Hauser...
  • Page 60 Solimotion FTR20 Endress+Hauser...
  • Page 61 Solimotion FTR20 Endress+Hauser...
  • Page 62 Solimotion FTR20 Endress+Hauser...
  • Page 63 Solimotion FTR20 Index Index Accessories ........45 Screw-in adapter .
  • Page 64 *71440553* 71440553 www.addresses.endress.com...