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STIENEN KL-6400 Series Manual

Climate computer for pigs
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KL-6401(i), KL-6402(i), KL-6405(i), KL-6410(i)
KL-6401
The KL-6400 series includes the following controllers:
KL-6401, KL-6401i (1 room)
KL-6402, KL-6402i (2 rooms)
KL-6405, KL-6405i (5 rooms)
KL-6410, KL-6410i (10 rooms)
USER MANUAL
KL-6400-G-EN02360
KL-6400 series
CLIMATE COMPUTER FOR PIGS
KL-6410
EN

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Summary of Contents for STIENEN KL-6400 Series

  • Page 1 KL-6400 series CLIMATE COMPUTER FOR PIGS KL-6401(i), KL-6402(i), KL-6405(i), KL-6410(i) KL-6401 KL-6410 The KL-6400 series includes the following controllers: KL-6401, KL-6401i (1 room)  KL-6402, KL-6402i (2 rooms)  KL-6405, KL-6405i (5 rooms)  KL-6410, KL-6410i (10 rooms)  USER MANUAL...

  • Page 2: Table Of Contents

    Table of contents + Copyright/Disclaimer Table of contents General introduction ..........................1 1.1 Symbols and definitions ........................1 1.2 Customer service ..........................1 Safety instructions and warnings ......................2 2.1 Sound, independent alarm system ....................2 2.2 During use ............................2 2.3 Disposal............................
  • Page 3 No part of this publication may be copied and/or published by photocopying or any other means whatsoever, without prior written permission from Stienen BE (www.stienen.com). We do not accept any liability for the contents of this manual and explicitly waive all implicit guarantees of merchantability or fitness for a certain use.

  • Page 4: General Introduction

    Please read all information and instructions carefully before using the product. Symbols mark warnings, important notes, tips, etc. in this manual. Stienen has compiled this manual with all due care. If you find any errors, please let us know. 1.1 Symbols and definitions Risk of injury by dangerous electric shock.

  • Page 5: Safety Instructions And Warnings

    2. Safety instructions and warnings Safety instructions and warnings Read the general safety instructions in this chapter carefully before using the device. A certified installer must install the device and resolve any faults, in accordance with the applicable guidelines. If this product is installed and used in any other way, the warranty will not apply.

  • Page 6: Operation

    3. Operation Operation 3.1 Display Column with settings and measurements Column with calculated and/or corrected settings scroll up/down screen number + title bar scroll left/right graphic representation remote control active time + date previous/next control Due to the growth curve and/or offsets, the calculated setting may differ from the user-set value.
  • Page 7 3. Operation Short keys F2 and F3 Shortcut key for the room status. Shortcut key for graphic representation. If the LED in the function key is on, the graph short key is active. You can switch off this function by pressing again.
  • Page 8 3. Operation Rooms Press number key 3 or select Room 3 with the cursor key, the left screen will appear. In this window, you can switch the room alarm on and off for each room. Furthermore, you will see the current alarm code of the respective room.

  • Page 9: Navigation Keys

    3. Operation 3.3 Navigation keys Abort menu option or change. Press and hold this key to return to the main menu. In control mode, press and hold to move cursor left/right. In edit mode, move cursor left/right. Move cursor up/down in control mode. In change mode, decrease/increase the value.

  • Page 10: Overview Screen

    4. Overview screen Overview screen KL-6401 room 1 room 1 room 1 room 1 No alarm Alarm Out of operation / Soaking Pre-heating / Cleaning KL-640x room 1 Alarm Blue Out of operation room 2 room 1 room 2 room 3 room 3 Blue Soaking...

  • Page 11: Main Menu

    5. Main menu Main menu When using an access code, we recommend writing it down and keeping it in a safe place. You cannot change settings without an access code. If an access code is active, you can change the setting only after entering the correct access code. The access code remains active until the overview screen is selected.

  • Page 12: Animal Sections (Rooms)

    6. Animal sections (rooms) Animal sections (rooms) 6.1 Ventilation Room ventilation Prevent cold air from being drawn in too much and too quickly. It is important to set the room temperature and bandwidth correctly. Measured ventilation readout when using a measuring fan Due to offsets, the calculated value may differ from the setpoint.
  • Page 13 6. Animal sections (rooms) Room ventilation options Number of animals To express the ventilation capacity per animal in m /hour, the climate controller needs to know the Number of animals in the room. Maximum: Enter the maximum number of animals for which the ventilation capacity, under normal conditions, is adequate.
  • Page 14 6. Animal sections (rooms) Frost protection Cycle time Propagation time Propagation time AUTO OPEN CLOSED Air inlet AUTO Start outside temperature Start outside temperature When the outside temperature drops below the temperature setpoint, frost protection activates. Cycle time Cycle time for frost protection. When the outside temperature drops below the temperature setpoint, frost protection activates after the Cycle time (2×...
  • Page 15 6. Animal sections (rooms) Offsets Multiple offsets can be active at the same time. Night settings Night setting Propagation time on Propagation time on 060 min. 180 min. from 07:00 20:00 The night settings allow you to create a natural temperature gradient between day and night. You do this by changing the temperature setpoint by a few degrees at night.
  • Page 16 6. Animal sections (rooms) Room ventilation compensation Bandwidth compensation and Compens. maximum ventilation are mutually exclusive. Bandwidth compensation Here you can adjust bandwidth based on the current outside/air inlet temperature. For example, when the outside/air inlet temperature exceeds the setpoint. Compens.
  • Page 17 6. Animal sections (rooms) compensation The NH compensation factor allows you to set the degree of compensation. compensation = (Current NH - NH compensation start) × NH compensation factor The maximum compensation is limited by the entered Maximum. Manual mode In advance, you can set the ventilation rate for Not in use, Cleaning and Pre-heating (screen 1113 Manual control).
  • Page 18 6. Animal sections (rooms) AQC valve The AQC valve control is based on the calculated room ventilation. The maximum valve position is 100% and cannot be adjusted. If you have installed a 2 fan, the 2 fan status also appears in the display.
  • Page 19 6. Animal sections (rooms) Room temperature setpoint 18.0°C Air inlet temperature setpoint +3,0°C Bandwidth 4,0°C Minimum flap (air inlet) opening Maximum flap (air inlet) opening 100% The air inlet remains at its minimum position of 15% until the room temperature rises above 21°C (18°C + 3.0°C).

  • Page 20: Heating

    6. Animal sections (rooms) Air inlets 1 and 2 using growth curve When the cursor is on Growth curve minimum or Growth curve maximum and the confirmation key is pressed, the corresponding curve with setpoints appears. You can change the curve settings or disable the curve.
  • Page 21 6. Animal sections (rooms) Temperature setting The temperature at which the room heating control is relative to the room temperature (see page 9). Here you enter the temperature difference relative to the room temperature. Bandwidth The bandwidth determines the 'sensitivity' of the heating. Within the bandwidth, the heating is controlled from minimum to maximum.

  • Page 22: Miscellaneous

    6. Animal sections (rooms) 6.3 Miscellaneous Cooling (on/off) Proportional cooling On/off cooling The cooling configuration is done in the same way as room heating. To prevent the room humidity from becoming too high during cooling, the cooling control can be switched off based on RH. When the humidity rises above the setpoint + hysteresis, the cooling switches off.
  • Page 23 6. Animal sections (rooms) RH and Humidification When the humidity falls below the setpoint, the humidification switches on. If the RH rises above the setpoint + hysteresis again, the humidification switches off again. Default setting for hysteresis is 2%. and NH Timer 100% Timer...
  • Page 24 6. Animal sections (rooms) Water counter You can change the value of Today. By setting Clear counter to yes, you clear all counter readings, including the Total reading. Thermo-differential Your installer activates thermo-differential control. Measurement of 1 Current Difference- minute ago measurement temp.

  • Page 25: Growth Curves

    6. Animal sections (rooms) 6.4 Growth curves Depending on the number of animals in the room and the animal weight, you determine the climate settings and set them using a curve. Over time, the desired temperature gradually decreases and ventilation gradually increases. If you deliver a few animals from a section, you should adjust the occupancy rate.
  • Page 26 If copying fails, the text Copy failed appears. You can only copy the growth curves of climate controllers of the KL-6400 series. The animal weight growth curve is currently used for overview purposes only.
  • Page 27 6. Animal sections (rooms) Air inlets 1 and 2 Temperature Minimum air inlet opening Maximum air inlet opening Menu item 1 Temperature appears only for an inlet that controls on a temperature basis. Heating Heating Room heating Inlet heater Floor heating Nest heating Room heating The room heating settings are relative to the calculated room temperature.

  • Page 28: Overviews

    6. Animal sections (rooms) Cooling Temperature Minimum cooling Maximum cooling Only with a 0-10V controlled cooling, you can set the minimum and maximum positions. RV compensation RH compensation, see page 13 6.5 Overviews Room temperature Via Reset min/max temp. you can clear today's min/max readings in all temperature views. Sensors Overview sensor 1 A table with the minimum and maximum temperatures of the past week, of the...

  • Page 29: Alarm

    6. Animal sections (rooms) Growth curves See also screen 1415, page 23. 6.6 Alarm You can switch the alarms of the controls on or off and set or change the corresponding alarm limits in the individual screens of the controls At Room alarm, you can turn the alarm of the selected room on or off.
  • Page 30 6. Animal sections (rooms) Room ventilation measuring fan Here you can switch off the measuring fan(s). Furthermore, you see the calculated alarm limits of the measuring fans. The calculations displayed refer to the controlled fan group, not to the overall room ventilation.
  • Page 31 6. Animal sections (rooms) Wind compensation Press Inlet heater Floor heating Nest heating Miscellaneous Alarm inlet temperature If the room's temperature compensation is based on the air inlet temperature with its own temperature sensor, you can switch the air inlet temperature alarm on and off here.

  • Page 32: Communication Alert

    6. Animal sections (rooms) Thermo-differential alarm Switching off the thermo-differential alarm clears the current temperature measurement, after which the alarm is switched on again automatically. See also page 21. Installation errors such as Output already assigned, Incorrect output type, Input already assigned etc.

  • Page 33: Climate Alarm Codes

    6. Animal sections (rooms) 6.8 Climate alarm codes Alarm code Description An unknown and non-documented alarm code has occurred. Note down the Alarm unknown (xxx) number that is displayed and contact your supplier. sensor defective Measurement CO sensor is outside the preset limits. too high Measured CO concentration is higher than the calculated maximum alarm limit.

  • Page 34: Installation Alarm Codes

    6. Animal sections (rooms) 6.9 Installation alarm codes Alarm code Description Module configuration (type) changed. Read module number again. Configuration changed Control voltage too low/high The control voltage for the MCA module is too low or too high. Delta position too small Too small physical difference between the open and closed positions of the air inlet.

  • Page 35: Room Status

    7. Room status Room status Current status: Cleaning Pre-heating Not in use Your installer can set a separate access code for the status screen. Mixing fan manual Room ventilation manual Ventilation alarm Throttle valve / Diaphragm damper automatic Bypass valve Air inlet based on temperature manual Air inlets based on ventilation or pressure...
  • Page 36 7. Room status Manual control KL-61 Using the rotary knob on the KL-61, you can set the room ventilation manually. The current room status then changes to Cleaning. The Manual control, Cleaning, Pre-heating and Not in use modes influence the alarm operation; only use these states if there are no animals in the room.

  • Page 37: Central

    8. Central Central KL-6401 KL-6402, KL-6405 and KL-6410 8.1 Central exhaust Central exhaust using measuring fans in the room (AQC valve) or ECOVENT * If the central exhaust system is equipped with a measuring fan, the last column shows the measured ventilation.

  • Page 38: Central Heating

    8. Central 8.2 Central heating ANote-Heating-N-ENxxxxx 8.3 Central air inlet ANote-InletflapK-N-ENxxxxx Wind compensation Wind compensation via AeroComp and AeroWing Wind compensation using AeroWing ANote-WindCompK-N-ENxxxxx KL-6400-G-EN02360...

  • Page 39: Temperature Control

    8. Central 8.4 Temperature control ANote-Heating-N-ENxxxxx ANote-Cooling-N-ENxxxxx Temperature control can consist of heating or cooling. An on/off heating/cooling has no Bandwidth, Minimum and Maximum heating settings. 8.5 Heat exchanger ANote-HeatExcK-N-ENxxxxx 8.6 Central cooling ANote-Cooling-N-ENxxxxx The central cooling functions identically to standard cooling. If modulating cooling is used, menu option 1 appears, whereas menu option 2 appears in case of an on/off cooling.

  • Page 40: Central Timer

    8. Central 8.7 Central timer ANote-Timers-N-ENxxxxx The on/off timer functions in the same way as a standard timer. Timer with adjustable cycle times. Timer status 06:00 02:00 04:00 08:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 00:00 Period time on/off Output Start time Start time of on/off periods...
  • Page 41 8. Central Central exhaust With measuring fan Without measuring fan Pressure Central heating Central inlet flap Temperature Ventilation Pressure Wind compensation Without central pressure With central pressure KL-6400-G-EN02360...
  • Page 42 8. Central Temperature control Heat exchanger Average ventilation Pressure Central cooling The Central RH 1 option is omitted if no RH sensor is installed for central cooling. KL-6400-G-EN02360...
  • Page 43 8. Central Thermo-differential External alarms KL-6400-G-EN02360...

  • Page 44: Sensors

    9. Sensors Sensors 9.1 Outside temperature alarm When you select menu item 1 Outside temperature, a table appears on the screen showing the minimum and maximum outside temperatures for the past week. You will also see the times when these minimums and maximums were measured.

  • Page 45: Alarm

    10. Alarm Alarm 10.1 Alarm status For more information see page 4 10.2 Alarm status of device, rooms and central control 10.3 Latest alarms device, central and room Alarm 0 The cause of the most recent alarm with the time until when the corresponding alarm was active.

  • Page 46: System

    11. System System 11.1 General system settings Device The name of the device, i.e. KL-6400. Type The type number of the device, i.e. 160 = KL-6400. Software version The version number of the software in the KL-6400. Software date The date of the software in the KL-6400. ENG, NLD ...

  • Page 47: Maintenance And Check-Up

    12. Maintenance and check-up Maintenance and check-up Good climate control is indispensable for good farm business. Prevention of diseases starts with optimizing the climate in the poultry house. A responsible and regular inspection and cleaning of fans, valves, measuring fans, ventilation chimneys, sensors and is therefore necessary of fans, valves, measuring fans, ventilation chimneys, sensors and climate controllers is therefore necessary.

This manual is also suitable for:

Kl-6401Kl-6401iKl-6402Kl-6402iKl-6405Kl-6405i ... Show all

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