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Summary of Contents for AEROCOMPACT CompactPITCH XT
- Page 1 CompactPITCH Assembly Instructions Version: 02 Language: English | Original language: German Original installation instructions Important! Read carefully before installation!
- Page 2 The original language of these assembly instructions is German. Any assembly instructions in another lan- guage are a translation of the assembly instructions in German. The assembly instructions are protected by copyright. Without written permission from AEROCOMPACT® the assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either in part or in full.
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Page 3: Table Of Contents
Installing the X40/X50 rail in a cross-mount (optional - not available in the USA) Install microinverter (optional) Mount microinverter with the microinverter clamp (MA-MO) onto the module frame. Mounting the microinverter with a T-Bolt Assembly (MA-RA) Installing modules Bonding Maintenance Complete System Fittings Dismantling www.aerocompact.com... - Page 4 Disassemble components Dismantle clamps Appendix Declaration of Conformity XT www.aerocompact.com...
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Page 5: About This Document
Symbols in Illustrations Activities Certain activities are required to carry out the assembly. These activities are shown in the illustrations with the following symbols. Check AEROTOOL planning documents Visual inspection Activity by hand Observe right angle Optional component, optional installation method www.aerocompact.com... -
Page 6: Target Group
PV modules used with the CompactPITCH system should be approved by the module manufacturer. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the CompactPITCH system is considered improper. -
Page 7: Guarantee
We point out that the product is sold within the framework of a sales contract. Assembly/processing by the purchaser or third parties is not carried out on behalf of or for Aerocompact and must be carried out by qual- ified personnel strictly in accordance with the assembly instructions. The Aerocompact system must be designed and planned with the AEROTOOL software. -
Page 8: Safety
Never work in wet conditions or at temperatures below the freezing point. Depending on the roof pitch there is a risk of slipping. Dangers from the environment Keep sufficient distance from overhead electrical lines. The following distances must be observed: www.aerocompact.com... -
Page 9: Protection Against Falling Objects
Personal protective equipment is required to prevent injuries during assembly work. Wear protective goggles when drilling. Wear safety boots. Wear cut-resistant work gloves during assembly. Helmets are required for all persons involved on the construction site. Use fall protection. www.aerocompact.com... -
Page 10: System Overview
End clamp | CLE10 Installing rail X40, 5500 mm | X40-5500 Wood Screws 6x100, 6x120, 6x140, 6x160, 8x100, 8x120, 8x140, 8x160 | SDS-W-XXX Tile Roof Hook | XT25, XT25CL, XT35, XT35CL, XT35 Flow, XTS40CL, XTS40XCL, XT40-Slim, XT40CL- Slim, XT40-Slim-Low, XT40CL-Slim-Low, XT40-EL, XT40-EL www.aerocompact.com... -
Page 11: Tile Roof Hook Xt
Tile Roof Hook with T-Bolt Assembly | XT25, XT35 Tile Roof Hook with Click-Mount Attachment | XT25CL, XT35CL, XT40CL Tile Roof Hook with Angle Bracket and Click-Mount Attachment | XTS40XCL Accessories Base-Plate-Bridge 2200 mm | XTR-2200 Installing Rails and Cross Connectors www.aerocompact.com... -
Page 12: Module Accessories
Cable Tie Clip for Module Frame | CLP-M Bonding Accessories Grounding Clamp 8 - 10 mm | WCL8-10 (please use a UL467 certified Grounding Lug in the USA) Aluminium Wire 8 mm for Grounding | AWR8 (please use properly sized copper wire in the USA) www.aerocompact.com... -
Page 13: Assembly
Take the dimensions of the module field from the Aerotool planning documents. Determine module size. Determine the distances between the rafters Determine and mark positions of roof hooks. Installing Roof Hook with Base Plate Expose rafters Move or remove roof tile upwards. www.aerocompact.com... - Page 14 Loosen Allen screw Position the roof hook horizontally in the valley of the roof tile. Position the roof hook vertically: Distance A: min. 2 mm Distance B: min. 5 mm Tighten the Allen screw to 15 Nm or 11 ft-lb. www.aerocompact.com...
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Page 15: Installing Base Plate Bridge (Optional)
The base plate bridge may be max. 1,000 mm long. Determine distance A. Cut the base plate bridge to length A. Fasten base plate bridge The base plate bridge is fastened with 4 Ø 6 mm wood screws or 3 Ø 8 mm wood screws per rafter. www.aerocompact.com... - Page 16 Dismantle roof hook from base plate Loosen screw Remove the roof hook from the base plate. Attach and align roof hook Fasten the base plate bridge to the rafters with 3 - 4 wood screws (Torx 30) on each side. www.aerocompact.com...
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Page 17: Close Roofing
Distance A: min. 2 mm Distance B: min. 5 mm Tighten the Allen screw to 15 Nm or 11 ft-lb. Close roofing Make sure that the roof hooks are aligned horizontally and vertically. If necessary align roof hooks again. www.aerocompact.com... -
Page 18: Installation Of Rail X40/X50
Ensure roof tightness. Make sure that the roofing is properly closed around the roof hook. Installation of Rail X40/X50 Roof hook with T-Bolt assembly Fasten the rail to the roof hook using the T-Bolt assembly. Tighten nuts to 15 Nm or 11 ft-lb. www.aerocompact.com... -
Page 19: Roof Hook With Click Mount Attachment
Tighten the screws with a torque of 15 Nm or 11 ft-lb. Installing the X40/X50 rail in a cross-mount (optional - not available in the USA) At each point where the rails cross, the rails are joined together with a cross connector. www.aerocompact.com... -
Page 20: Install Microinverter (Optional)
15 Nm or 11 ft-lb. Install microinverter (optional) Mount microinverter with the microinverter clamp (MA-MO) onto the module frame. The microinverter is installed directly onto the module frame. Install the microinverter onto the module according to the module manufacturer's instructions. www.aerocompact.com... -
Page 21: Mounting The Microinverter With A T-Bolt Assembly (Ma-Ra)
The microinverter can be installed on the rail below the module. Attach the T-Bolt Assembly to the rail. Hand-tighten the bolt Installing modules Do not enter the modules under any circumstances. Click the end-clamps into the rail at the edge of the module field. www.aerocompact.com... - Page 22 After the first module, attach the mid-clamps Position second module Tighten the screws of the mid-clamps to 15 Nm or 11 ft-lb. When mounting the modules, make sure that they are neatly aligned and parallel to the rail. If necessary, use additional mid-clamps as spacers. www.aerocompact.com...
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Page 23: Bonding
Bonding For bonding, AEROCOMPACT provides the bonding wire clamp as an accessory (NOT VALID IN THE USA). These are each mounted on the support rails. Depending on the installation, the module rows are connected to each other by the module clamps. -
Page 24: Maintenance
Complete System Check all components of the system for damage. Replace damaged components as soon as possible. Fittings Check all screw connections. Tighten loose screw connections. Confirm the tightening torque according to the assembly instructions. www.aerocompact.com... -
Page 25: Dismantling
Dismantling DISMANTLING Disassemble components Disassembling the system: Carry out the assembly steps in reverse order. Dismantle clamps Completely unscrew the screw on the clamp. If clamps are re-installed: Make sure that the O-ring is not lost. www.aerocompact.com... - Page 26 Appendix APPENDIX Declaration of Conformity XT Manufacturer: AEROCOMPACT® Designation: CompactPITCH XT roof hook system for pitched roofs Identification XT**, XT**CL code: ** Roof hook size Applied standard: EN 1090 To the declaration of Certification 2397 performance body: www.aerocompact.com...
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