CNC Router Parts Benchtop PRO Assembly Instructions Manual

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CNC R

Benchtop PRO

Version 2019Q1.1

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Summary of Contents for CNC Router Parts Benchtop PRO

Page 1 CNC R Benchtop PRO Version 2019Q1.1...
Page 2 CONTENTS Contents 1 Table Assembly 2 Gantry Installation 3 Z-Axis Installation 4 Motor Installaton 5 Cable Track Installation 6 Tabletop Extrusion Installation 7 Motor and Sensor Connections Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 4 • (3) 8080 Extrusion - 641 mm • (2) [CRP840-00-650] PRO Linear Ballscrew Axis, 650 mm travel • (1) Bag [CRP910-00-24-FAST] Benchtop PRO Linear Base Fastener Kit, 2’ Travel – (24) 40 Series Anchor Fastener – (24) M8 x 25mm Socket Head Cap Screw –...
Page 5 M8 x 25 Socket Head Cap Screw 40 Series Anchor Fastener 8080 Extrusion - 641 mm • Insert socket head cap screws into anchor fasteners as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 7 Benchtop PRO Assembly CRP840-00 900mm Ballscrew Axis • Thread the screws into a ballscrew axis as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 8 Benchtop PRO Assembly M8 Slide In T-Nut • Alternatly, you can use the provided slide-in t-nuts to raise or lower the crossmem- ber extrusion. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 9 Benchtop PRO Assembly • Tighten the highlighted fasteners. Note: Also tighten the two screws on the other side of the extrusion. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 11 Benchtop PRO Assembly • Add anchor fasteners and screws to the other side of the extrusion, and attach another 900mm ballscrew as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 13 • Attach a foot block to a ballscrew axis as indicated. Note: If you have your crossmembers in the lowered conﬁguration, locate the block to the side of the crossmember, rather than under the crossmember. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 14 • Tighten the highlighted fasteners. Note: If your crossmembers are not in the default conﬁguration, do not attept to bring the foot block ﬂush with the crossmember extrusion. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 15 Benchtop PRO Assembly 7038 M12 Leveling Foot M12 Nut • Thread a M12 nut and foot into the foot block as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 19 Gantry Installation The following parts and bags will be used in this section: • (1) [CRP920-01-L] Benchtop PRO Linear Gantry Riser, Left • (1) [CRP920-01-R] Benchtop PRO Linear Gantry Riser, Right • (1) [CRP920-00-FAST] Benchtop PRO Linear Gantry Riser Fasteners –...
Page 22 Benchtop PRO Assembly M8 x 25mm Socket Head Cap Screw • Thread socket head cap screws into the t-nuts as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 24 Benchtop PRO Assembly M8 Slide In T-Nut 80160 Extrusion - 800 mm • Slide t-nuts into the gantry extrusion as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 27 Benchtop PRO Assembly M8 x 25mm Socket Head Cap Screw • Attach the gantry extrusion to the risers as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 29 Benchtop PRO Assembly • Remove the dust covers from the remaining 900mm ballscrew axis and set aside. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 30 Benchtop PRO Assembly M8 x 25 mm Flat Head Screw • Attach the ballscrew axis to the gantry extrusion as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 31 Benchtop PRO Assembly 46mm (1-13/16") • Position the motor mount plate approximatly 1-13/16" from the riser plate as indi- cated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 37 The following parts and bags will be used in this section: • (1) [CRP840-00-650] PRO Linear Ballscrew Axis, 650 mm travel • (1) [CRP940-00-FAST] Benchtop PRO Linear Z Axis Fasteners – (8) M8 x 25mm Flat Head Screw – (8) M8 Slide In T-Nut Benchtop PRO Assembly Version 2019Q1.1...
Page 39 Benchtop PRO Assembly M8 Slide In T-Nut M8 x 25mm Flat Head Screw • Attach the z-axis to the gantry as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 44 Benchtop PRO Assembly Motor Installation The following parts and bags will be used in this section: • (1) [CRP900-00-MOTOR-HW] Benchtop PRO Motor Hardware – (4) Oldham Assembly - Motor Half – (16) M5 x 12mm Socket Head Cap Screw • (4) NEMA 23 Stepper Motor Benchtop PRO Assembly Version 2019Q1.1...
Page 45 Benchtop PRO Assembly NEMA 23 Motor Oldham Assembly - Motor Half • Slide a oldham coupler half onto a NEMA 23 motor as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 48 Benchtop PRO Assembly NEMA 23 Motor M6 x 12mm Socket Head Cap Screw • Attach the motor to one of the table axes as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 50 Benchtop PRO Assembly • Repeat the previous steps to install a motor on the other side of the machine. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 53 Benchtop PRO Assembly Cable Track Installation The following parts and bags will be used in this section: • (1) [CRP950-00-FAST] Benchtop PRO Cable Track Hardware – (6) M8 Roll In T-Nut – (4) M8 x 16mm Socket Head Cap Screw –...
Page 54 M8 Roll In T-Nut CRP950-01 Cable Track Bracket M8 x 16mm Socket Head Cap Screw • Install a cable track bracket onto the base of the machine as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 57 Benchtop PRO Assembly M8 x 16mm Socket Head Cap Screw M8 Roll In T-Nut CRP950-02 Cable Track Bracket • Install a cable track bracket onto the gantry as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 59 • Attach the ﬁxed end of the cable track to the bracket as indicated. Note: The ﬁxed end of the cable track is the one which does not rotate indepen- dantly. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 61 Benchtop PRO Assembly • Use a screwdriver to lift open the cable track sections, and route the cable through the track. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 62 Benchtop PRO Assembly Cable Track Free End M5 x 12mm Socket Head Cap Screw • Attach the other end of the cable track to the gantry bracket as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 65 Benchtop PRO Assembly M8 x 30mm Socket Head Cap Screw CNC Anchor Fastener CRP950-03 Cable Track Bracket • Thread socket head cap screws into anchor fasteners as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 66 Benchtop PRO Assembly • Slide the anchor fasteners into the cable track bracket extrusion as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 67 Benchtop PRO Assembly M8 Roll In T-Nut • Attach the cable track bracket extrusion to the z-axis as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 68 Benchtop PRO Assembly 1" • Position the bracket extrusion approximately 1" from the top of the z-axis. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 70 M5 x 16mm Socket Head Cap Screw Cable Track Fixed End M5 Roll In T-Nut • Install the ﬁxed end of a length of cable track to the gantry extrusion as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 71 Benchtop PRO Assembly 11" • Position the cable track approximatly 11" from the end of the riser plate. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 73 M5 Roll In T-Nut Cable Track Free End M5 x 16mm Socket Head Cap Screw • Install the free end to the cable track bracket extrusion as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 76 ∗ (48) M5 x 16mm Flat Head Screw ∗ (48) M5 Roll-in T-Nut • 3’ Table – (8) [8020-960-CS8] T-Slot Machine Table Extrusion – (1) [CRP8020-960-CS8-BT-FAST] Benchtop PRO Machine Table Fasteners ∗ (64) M5 x 16mm Flat Head Screw ∗ (64) M5 Roll-in T-Nut Benchtop PRO Assembly Version 2019Q1.1...
Page 77 Benchtop PRO Assembly M5 x 16mm Flat Head Screw M5 Roll-in T-Nut 40-8020-720-CS6 Table Extrusion • Attach a piece of tabletop extrusion to the machine crossmembers as indicated. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 79 Benchtop PRO Assembly • Repeat the previous steps for the other 3 pieces of table top extrusion. Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.
Page 82 Benchtop PRO Assembly Motor and Sensor Connections Z+ Switch X+ Switch Y+ Switch Slaved Switch X- Switch Y- Switch Benchtop PRO Assembly Version 2019Q1.1 Copyright©2019 CNC Router Parts LLC. All Rights Reserved.

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Summary of Contents for CNC Router Parts Benchtop PRO

Page 36: Z-Axis Installation