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EGO STA1500 Repair Manual Line

EGO STA1500 Repair Manual Line

Line trimmer attachment
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REPAIR GUIDELINE
Line Trimmer Attachment_STA1500
Version: 2
Issue Date: 10/08/2018

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Summary of Contents for EGO STA1500

  • Page 1 REPAIR GUIDELINE Line Trimmer Attachment_STA1500 Version: 2 Issue Date: 10/08/2018...
  • Page 2 Table of Contents Contents Page Troubleshooting Tool list Part 1: Replace the Housing Assembly and Gear Case 5-30...
  • Page 3: Troubleshooting

    Troubleshooting Problem Possible Cause Fault Position Test & Solution Replace the cutting line. (e.g. 2.4mm nylon Not feeding line Poor cutting line Trimmer line line) Support of the lower Lower housing Hard to wind up line Replace the lower housing assembly housing assembly is worn assembly Blade on the guard assembly...
  • Page 4 Tool List For Repair Tool List SPEC Remark Socket wrench 14mm Hex wrench...
  • Page 5 Part 1: Replace the Housing Assembly and Gear Case...
  • Page 6 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 1. Loosen 2 screws to disassemble the guard assembly, if the guard assembly is broken, replace it with a new one. Guard ASSY Hex bolt Spring washer Description Part Number Qty.
  • Page 7 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 2. Press the release tabs to remove the lower housing assembly. Release tab Description Part Number Qty. Lower Housing 2826637001 Assembly lower housing assembly...
  • Page 8 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 3. Take the spring out of the lower housing assembly. Compression Spring Description Part Number Qty. Compression Spring 3660582001...
  • Page 9 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 4. Rotate the nut clockwise to remove the nut. Description Part Number Qty. 5630292001...
  • Page 10 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 5. Pull spool & upper cover & flange. Replace broken parts accordingly if necessary. Plain Washer ③ ② ① Flange Upper cover Spool ④ Description Part Number Qty. Spool 2826376002 Upper cover 3130090001 flange...
  • Page 11 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 6. Loosen 3 screws to remove the fixing board. Screw 2 Screw 1 Fixing board Description Part Number Qty. Screw 1 5620213003 Screw 2 5620216003 Fixing board 3705417001...
  • Page 12 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 7. Pull the connecting tube with one hand and pull the gear case with the other hand to separate them from each other. Description Part Number Qty. Gear case 2824954002...
  • Page 13 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 8. With the hole in the gear case aligned with the hole in the tube, reassemble them into place. Holes...
  • Page 14 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 9. Tighten the gear case with the connecting tube with screw. 10. Tighten the fixing board with the gear case with screws. Screw 1 Screw 2...
  • Page 15 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 11. Mount the flange onto the shaft.
  • Page 16 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 12. Mount the flange cover onto the shaft.
  • Page 17 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 13. Mount the upper housing and spool, then rotate the nut counter-clockwise with a socket wrench.
  • Page 18 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 14. Align the tabs on the upper cover with the holes on the lower housing assembly to mount the lower housing assembly onto the upper housing assembly.
  • Page 19 1. Replace the Housing Assembly and Gear Case BC3800E BRUSHCUTTER 15. Refer to the user manual to install the cutting line. THE END Upon continuous product improvement, please using the latest SBOM & Parts list to order spare parts if necessary.