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EGO PPX1000 Repair Manual Line

Telescopic power pole
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REPAIR GUIDELINE
Telescopic Power Pole_PPX1000
Version: 1
Revise date: 2020/11/30

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Summary of Contents for EGO PPX1000

  • Page 1 REPAIR GUIDELINE Telescopic Power Pole_PPX1000 Version: 1 Revise date: 2020/11/30...
  • Page 2 Table of Contents Contents Page Troubleshooting PCBA Problem Detection Handle Assembly Replacement 9-15 PCBA Assembly Replacement 16-22 Tube Assembly Replacement 23-46...
  • Page 3 PCBA Problem Detection...
  • Page 4 PCBA Problem Detection 1. Loosen the 6 screws to open the bracket. Screw 1# 5620479001...
  • Page 5 PCBA Problem Detection 2. Remove the bracket from the Housing ASSY. Bracket 3131200001...
  • Page 6 PCBA Problem Detection 3. Disconnect the yellow plug#1 (connect to Linked to the spring Plug #1 wire and the PCBA the spring wire), the yellow plug#2 (connect to the resistor electric ASSY) and the black plug#3 (connect to the fuse ASSY). Linked to the fuse Plug #3 and the PCBA...
  • Page 7 PCBA Problem Detection 4. Set the multimeter function to “Diode measuring”. 5. Step 1: Contact the black pen pin to the positive contact with the black plug#3 (connect to the fuse ASSY) and the red pen pin to the three contacts of the yellow plug#1 (connect to the spring wire) one by one.
  • Page 8 PCBA Problem Detection Step 2: Contact the red pen pin to the negative contact with the yellow plug#2 (connect to the resistor electric ASSY) and the black pen pin to the three contacts of the yellow plug#1(connect to the spring wire) one by one. If the three measurements are in 0.45~0.55V, means a good PCBA;...
  • Page 9 Part 1: Handle Assembly Replacement...
  • Page 10 Handle Assembly Replacement 1. Loosen the 8 screws to open the handle ASSY housing . Screw 1#...
  • Page 11 Handle Assembly Replacement 2. Disconnect the two white plugs and loosen the screws to remove the parts from the handle ASSY . Switch ASSY Trigger Plunge 4870752002 Lever Frame Switch Lever Assembly Screw 1# Switch ASSY 4870752003 Screw Torsion Spring...
  • Page 12 Handle Assembly Replacement 3. Loosen the 4 screws to remove the pressure plate. Pressure Plate Screw 1# 3707529001...
  • Page 13 Handle Assembly Replacement 4. Remove the handle ASSY housing and replace the broken part. Handle Housing ASSY 3900327001...
  • Page 14 Handle Assembly Replacement 5. After replace the new handle ASSY, reassemble the parts in reverse order.
  • Page 15 Handle Assembly Replacement 6. Close the handle ASSY by tightening the 8 screws.
  • Page 16 Part 2: PCBA Assembly Replacement...
  • Page 17 PCBA Replacement 1. Diagnose the PCBA ASSY as the “PCBA Problem Detection” part shown. 2. Remove the handle ASSY as the “Handle ASSY Replacement” part shown. Screw 1#...
  • Page 18 PCBA Problem Detection 3. Disconnect the black plug linked the fan . Linked to the fan...
  • Page 19 PCBA Problem Detection 4. Disconnect the connection marked in the red circles, then remove the PCBA and the fuse ASSY from the housing ASSY. Linked to the fuse and the PCBA The PCBA ASSY The Fuse ASSY 2830778001 2830718002 Linked to the PCBA and the Resistor Electric ASSY...
  • Page 20 PCBA Replacement 5. Replace a new PCBA ASSY and connect the plugs as the following picture shown.
  • Page 21 PCBA Replacement 6. Tighten the screws to close the bracket. Screw 1#...
  • Page 22 PCBA Replacement 7. Assemble the handle ASSY as the Part 1 shown. Screw 1#...
  • Page 23 Part 3: Tube Assembly Replacement...
  • Page 24 Tube Assembly Replacement 1. Loosen the 8 screws to open the handle ASSY housing. Screw 1#...
  • Page 25 Tube Assembly Replacement 2. Loosen the 4 screws to remove the pressure plate to separate the handle ASSY housing and the Tube ASSY. 3. Loosen the 6 screws to open the bracket. Screw 1# Screw 1#...
  • Page 26 Tube Assembly Replacement 4. Remove the PCBA ASSY from the housing.
  • Page 27 Tube Assembly Replacement 5. Loosen the 6 screws to open the housing ASSY. Screw 2# Screw 1#...
  • Page 28 Tube Assembly Replacement 6. If any part in the following picture is broken, replace it in this step. Otherwise, skip to the next slide. Resistor Electric ASSY Power Pack Button 2830866001 3127497001 5630277001 Compression Spring Spring Power Pack Button 3660818001 3660013003 3127498001...
  • Page 29 Tube Assembly Replacement 7. Loosen the 4 screws to remove the pressure plate to depart the tube ASSY and the housing.
  • Page 30 Tube Assembly Replacement 8. Loosen the 2 screws to open the lower Screw 3# housing. 9. Separate the hall electric ASSY and the spring wire. Hall Electric ASSY 2830912001...
  • Page 31 Tube Assembly Replacement 10. Loosen the screw and remove it and the washer. 11. Remove the connecting tube ASSY from the tube.
  • Page 32 Tube Assembly Replacement 12. Remove the front handle from the tube ASSY as the red arrow. 13. Pull the inner tube outward to remove the cover plate ASSY. Front Handle 3131107001 Cover Plate ASSY 3900330001...
  • Page 33 Tube Assembly Replacement 14. Pull the inner tube out a little from the outer tube. 15. Remove the lock ring from the inner tube. Lock Ring 3131276001...
  • Page 34 Tube Assembly Replacement 16. Use a screwdriver to take the spring wire out of the tube. Spring Wire 4860741001...
  • Page 35 Tube Assembly Replacement 17. Take out the inner tube of the outer tube. Inner Tube 3707428001 Limit Bush 3131144001...
  • Page 36 Tube Assembly Replacement 18. Slide the sponge protection tube down a little, then pull the green lock nut to expose the 2 screws and loosen them. Screw 4#...
  • Page 37 Tube Assembly Replacement 19. Take out the connecting tube and the green lock nut from the tube ASSY. If the tube is broken, replace a new one in this step. Connecting Tube 3131108001 Lock Nut Aluminum Tube ASSY 5630374001 2827849001...
  • Page 38 Tube Assembly Replacement 20. After replace the tube, assemble it in reverse order. 21. Mount the green lock nut and the connecting tube on the tube ASSY, then tighten the screws.
  • Page 39 Tube Assembly Replacement 22. Mount the limit bush on the inner tube, then insert the inner tube into the outer tube.
  • Page 40 Tube Assembly Replacement 23. Mount the lock ring on the inner tube, then insert the spring wire into the inner tube.
  • Page 41 Tube Assembly Replacement 24. Pull the spring wire and mount the cover plate ASSY on the spring wire, then insert them into the tube.
  • Page 42 Tube Assembly Replacement 25. Put the front handle on the tube, then mount the connecting tube ASSY on the tube.
  • Page 43 Tube Assembly Replacement 26. Connect the plug linked the hall electric ASSY to the spring wire, then mount the lower housing by tightening the 2 screws.
  • Page 44 Tube Assembly Replacement 27. Mount the tube ASSY on the housing ASSY and close the housing by tightening the screws.
  • Page 45 Tube Assembly Replacement 28. Mount the bracket on the housing by tightening the 6 screws.
  • Page 46 Tube Assembly Replacement 29. Assemble the handle ASSY as the “Handle Assembly Replacement” part shown.