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AMGO Hydraulics AX-16A Installation And Service Manual

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Cargo Claims
If there is any missing or damaged
product during transportation, the
buyer must not ate on the shipping
paperwork or refuse the shipment.
NOTATE ALL DAMAGE OR REFUSE
DAMAGED SHIPMENT!
SCISSORS LIFT
Model: AX-16A
△
!
Read the entire contents of this manual before
using this product. Failure to follow instructions
and safety precautions could result in serious
injury or even death. Make sure all other
operators also read this manual. Keep this
manual near the machine so that it can be seen
by all users. By proceeding with installation and
operation, you agree that you are fully
understand the contents of this manual and take
full responsibility for the use of the product.
DANGER

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Summary of Contents for AMGO Hydraulics AX-16A

  • Page 1 SCISSORS LIFT Model: AX-16A △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious Cargo Claims injury or even death. Make sure all other operators also read this manual. Keep this...

  • Page 2: Table Of Contents

    CONTENTS PROFILE ..................1 IMPORTANT SAFETY INSTRUCTIONS ..........3 I. PRODUCT FEATURES AND SPECIFICATIONS ........5 II. INSTALLATION REQUIREMENT ............. 6 III. INSTALLATION STEPS ............... 7 IV. EXPLODED VIEW ..............23 V. TEST RUN ................30 VI. OPERATION INSTRUCTIONS ............. 31 VII. MAINTENANCE SCHEDULE ............32 VIII.

  • Page 3: Profile

    PROFILE This instruction manual is specially prepared for you. Your new lift is the product of over a decade of continuous research, testing and development and is the most technologically advanced lift on the market today. Please make sure to read through this manual before operating the lift. Record the information on the nameplate label here: Model No.:_______________ Serial No.:_______________...

  • Page 4: Safety Warning Label

    SAFETY WARNING LABEL...

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
  • Page 6 proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil. 17. Stay alert. Use common sense to observe what you are doing and stay alert. 18. Check for damaged parts. Check for adjustments to moving parts, damage to parts, or anything that may affect their operation.

  • Page 7: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS (See Fig.2) Fig .1 FEATURES OF MODEL AX-16A · Electronic control operating system, easy to use. · Dual teeth self-locking mechanism, pneumatic release, safe and reliable. · 2 groups of dual cylinders are applied to assure the platforms synchronous.

  • Page 8: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Rotary Hammer Drill Carpenter’s Chalk   (Φ19、Φ10、Φ4) Hammer Screw Sets   Level Bar Tape Measure (7.5m)   Adjustable Spanner (12") Pliers   Wrench set ( 8# 14# 15#   Lock Wrench 17 ＃、...

  • Page 9: Installation Steps

    B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. SPECIFICATIONS OF CONCRETE Specifications of concrete must be adhered to the specifications as following. Failure to do so may result in lift and/or vehicle falling. 1.
  • Page 10 1.2 Illustration for on surface installation. Oil hose protective cover installed in 90⁰: The control cabinet installed at the left side of car-in direction. (control cabinet can be also installed at the right side) Oil hose protective cover installed in a straight line: The control cabinet installed at the left side of car-in direction.
  • Page 11 2. Flush mount installation. 2.1 Flush mount installation foundation (Fig.5) . Φ4” PVC Tube Oil hose, limit switch wire , air line Fig. 5 Φ4” PVC Tube 35 3/8” for using 1 jack; 59” for using 2 jacks; 2.2 Illustration for flush mount installation (Fig.6) . Fig.
  • Page 12 B. Check the parts before assembly, make sure all the parts are well received. 1. Whole set of one unit (Packaged lift, parts box, control cabinet, drive-in ramps) (See Fig.7) Fig. 7 2. Take off the packing shelf, move all parts to installation site, open the packing and checked the parts according to the shipment parts list.
  • Page 13 3. Open the parts box, check the parts according to the part list. (See Fig. 10) Fig.10 4. Check the parts of the parts bag according to the parts bag list. 4.1 Parts bag for on surface installation, see Fig 11 Fig.11 4.2 Parts bag for flush mount installation, see Fig 12 Fig.12...
  • Page 14 2. Connect oil hoses and air lines. 2.1 Connection diagram for control cabinet installed at the left side.see Fig.14 Connect to A port of air solenoid valve Oil hose length for Control Cabinet ⑦ 1/4” x 175 3/16" ⑧ 1/4” x 165 3/8" ⑨...
  • Page 15 2.2 Connection diagram for control cabinet installed at the right side.see Fig.15 Connect to port A of air solenoid valve Fig.15...

  • Page 16: Specification

    Install electric system 1. Wire connection for single phase power unit 1.1 Connect the wire of power source and limit switch according to the wiring diagram (See Fig. 16) Fig.16 Earth wire Lower alarm Motor Solenoid Power High limit limit switch wire wire valve wire source wire...
  • Page 17 Item Name Code Specification Lower alarm limit switch Hydraulic solenoid valve Y1 Y2 24V AC Air solenoid valve 24V AC Push button Duplex Push button Lock Duplex Push button Down Triple Lower alarm button Pass Duplex Buzzer 24V AC Transformer 24V AC Intermediate Relay 24V AC...
  • Page 18 2. Install anchor bolts. 2.1 Raise the lift to 40” height. (See Fig.20). Use anchor bolts to fix the control cabinet Use anchor bolts to fix the lift 2.2 Drill the holes for the anchor bolt with the rotary hammer drill, type the anchor bolt into the ground, use shims to level the bolts and then fasten with ratchet spanner.
  • Page 19 Install platform connecting bar, limit rod. See Fig 22. Fig.22 Limit rod Install oil hose protective cover (only for on surface installation) 1. Arrange the oil hoses and air lines neatly,and cover with protective cover. See Fig. 23. Use colloidal screw to fix the oil hose protective cover Fig.23...
  • Page 20 2. Install protective cover bolts. See fig 33. Fig.24 Tighten Bolting Cleaning Drilling 4 Installation of optional Air line kits (see fig. 25) ° Air line fitting Connect air source Fig.25...
  • Page 21 1.Install air line kit 1.1 Connect the air line fittings with φ8*φ6 black air line shown as following. The length of air line can be cut accordingly by the user.   Fig.26...
  • Page 22 φ8*φ6 air line Connect air source Oil-water separator View B View A ° Replace 90 air line fitting with T 1.3 Pass φ8*φ6 air line through the base fitting, then pass φ8*φ6 air line through hole and oil hose fixing slot on outer control cabinet and connect to the fitting.
  • Page 23 1.4 Use T quick fitting to divide the air into 2 ways to provide air source for 2 rolling jacks. Spring air line ② Spring air line ① φ8*φ6 air line View a View b Install C type quick female fitting, Install C type quick female fitting, then connect spring air line ②...
  • Page 24 Part list for optional air line k its: Item Part # Description 10420213 T fitting 10540007 T quick fitting 1061K094 90 ° fitting 1061K092 Hex nut 1061K091 Air line fitting 1004014003 C type Quick female fitting 10800025 φ8*φ6*12200mm Air line 1004334013 Quick male fitting Spring air line (include 1 male fitting and 1...

  • Page 25: Exploded View

    EXPLODED VIEW Model : AX-16A Optional turnplate ( Place 1 9/16” turnplate adjustable block 1 on both sides of the turnplate) Fig.29...
  • Page 26 PARTS LIST For Model AX-16A Item Part # Description 11520003 Shelf 11530002A Inner scissor 11530003A Outer scissor 10520011 Air cylinder 10420153 Round head bolt M6*20 10510012 Hex bolt M20*75 10510040 Limit switch assy. 11520013A Connecting pin 10206032 Clip ring φ25...
  • Page 27 Item Part # Description 10420136 Hex bolt M12*45 11520005A Drive-in ramps (for on surface installation only ) 10206010 φ10 Clip pin 11620043 Roller pin 11610667 Roller 10510039 Round head bolt M3*16 11510006 10201005 Cotter pin 4*50 11510018 Guide ramps (for flush mount installation only) 11520004A Tire stop plate 10209059...
  • Page 28 Item Part # Description 11540028 Oil hose protective cover（L=45 11/16"） 11540027 Oil hose protective cover（L=41 3/4"） Oil hose protective cover（L=29 1/2"） 11540025 11540029 Oil hose protective cover 10620065 Shim (2mm) 10201090 Shim (1mm) 10620070 Plastic expansion anchor φ6 10620069 Wood screw M4*30 10570500 Parts box ( for on surface installation only) 10570501...
  • Page 29 Parts list for cylinders Item Part # Description Master cylinder 11-1 10510008B O ring (φ118*5.3) 11-2 10520053 Head cap( master) 11-3 11520043 Support ring (φ67*φ73*15) 11-4 10520052 Y ring ISI(φ67*φ77*6) 11-5 10520051 Dust ring (φ67*φ75) 11-6 10520050 Piston rod (master) 11-7 11510009B O ring (φ38*3.55)
  • Page 30 4.2 CONTROL CABINET EXPLODED VIEW 12-35 12-34 12-9 12-26 12-27 12-28 12-8 12-11 Fig. 31...
  • Page 31 Item Part # Description 12-1 10201094 Indicator 12-2 10420071 Push button UP 12-3 10420071 Push button Lock 12-4 10420072 Push button Down 12-5 11510724 Control panel 12-6 41010217 Power switch (QS) 12-7 11510701 Cabinet 12-8 10420167C Air line 6*8*200mm 12-9 1061K110 Straight fitting 12-10...

  • Page 32: Test Run

    TEST RUN A. Prepare for synchronization adjustment 1. Fill reservoir with Hydraulic Oil (Note: In consideration of power unit’s durability, please use Hydraulic Oil 46#). 2. Turn on the power, push the button UP. B. Synchronous adjustment 1. Lower both platforms to the lowest position. (Note: synchronous operations must only be carried out at the lift's lowest position.) 2.

  • Page 33: Operation Instructions

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift, and down the lift to the lowest position. 2. Drive vehicle to the platform and put on the brake. 3. Turn on the power and push the button UP, raise the lift to the working position. Note: make sure the vehicle is steady when the lift is rising 4.

  • Page 34: Maintenance Schedule

    VII.MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm. 2. Check all fittings, anchor bolts, pins, ensure all are in good condition. Note: All anchor bolts should take full torque. If any of the bolts does not function for any reason, DO NOT use the lift until the bolt has been replaced.
  • Page 35 Oil cylinder maintenance: In order to extend the service life of the oil cylinder, please operate according to the following requirements. 1. Recommend to use N46 anti-wear hydraulic oil. 2. The hydraulic oil of the lifts should be replaced regularly during using. Replace the hydraulic oil 3 months after the first installation, Replace the hydraulic oil once a year afterwards.

  • Page 36: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1.Button does not work 1. Replace button 2.Wire connections not in good 2. Repair. condition. Motor does not run 3. Motor burned out 3.Repair or replace motor 4. AC contactor burned out 4.Repair or replace. 1.

  • Page 37: Car Lift Safety Tips

    IX. CAR LIFT SAFETY TIPS Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. 1. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use original equipment parts to repair.
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