Page 1: Table Of Contents
Chassis Replacement Instructions Cisco Product Number: GSR16-CHASSIS= Document Order Number: DOC-7816082= Introduction This publication describes how to remove and install the Cisco 12016, Cisco 12416, and Cisco 12816 Router chassis. Contents The following sections are included in this publication: Chassis Overview, page 2 •...
Page 2: Chassis Overview
Chassis Overview Chassis Overview The Cisco 12016, Cisco 12416, and Cisco 12816 Router chassis is a sheet-metal enclosure that consists of three integral card cages and two blower module bays. (See Figure 1.) Because the router can be configured with either an AC- or DC-input power subsystem, the power shelf for the router is a separate unit that attaches to the top of the chassis.
Page 3: Chassis Card Cages
Power The router can be ordered with the AC-input power subsystem with three AC-input power supplies, or the DC-input power subsystem with four DC-input power entry modules (PEMs). Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 4: Preparing For Installation
In addition, review the safety warnings listed in the Regulatory Compliance and Safety Information for the Cisco 12000 Series Internet Router publication that accompanied your router before installing, configuring, or maintaining the router.
Page 5: Preventing Electrostatic Discharge Damage
2.) Avoid contact between the component and your clothing. The ESD-preventive wrist strap only protects the component from ESD voltages on the body; ESD voltages on your clothing can still cause component damage. Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 6 Handle line cards, CSCs, SFCs, or an RP by the metal card carrier edges only; avoid touching the board or any connector pins. Figure 2 Connecting an ESD-Preventive Wrist Strap to the Router connection socket Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 7: Removing And Installing The Chassis
McMaster-Carr as Model 2654T6), or an equivalent safety hand truck. Related Documentation The following publications contain additional information: Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide • Regulatory Compliance and Safety Information for the Cisco 12000 Series Internet Router •...
Page 8: Unpacking The Replacement Chassis
For more information on the bonding and grounding cable and connector requirements, refer to the “Supplemental Unit Bonding and Grounding Guidelines” section in the Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide.
Page 9 Verify that the green LED labeled OK on each blower module is off. You must power down the router to remove and the install the chassis. Caution Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 10 Removing and Installing the Chassis Disconnect power from the power shelf. Refer to the Cisco 12016, Cisco 12416, and Cisco 12816 Router Step 2 Installation and Configuration Guide for detailed procedures. Step 3 Remove the front covers. Refer to the Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide for detailed procedures.
Page 11 PWR OK PWR OK FAULT FAULT PWR OK TEMP FAULT I LIM TEMP I LIM TEMP I LIM Chassis rack-mounting rail Phillips Standoffs screwdriver Screwdriver access hole Access gate Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 12: Removing And Installing System Components
For line cards, refer to the line card installation and configuration note for detailed procedures. • For CSCs, SFCs, and the alarm card, refer to the Cisco 12016, Cisco 12416, and Cisco 12816 Router • Installation and Configuration Guide for detailed procedures.
Page 13 (See Figure Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 14 Position the safety hand truck at one side of the chassis, slide the chassis and scissor-jack platform onto Step 7 the safety hand truck, and secure the chassis to the hand truck with the locking safety strap. Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 15: Installing The Replacement Chassis
If you plan to return the defective chassis to the factory, repackage it in the original shipping container or a replacement shipping container acquired from Cisco. For information on repackaging the chassis, see the “Reinstalling the Chassis and Scissor-Jack Platform in the Shipping Pallet”...
Page 16 Clockwise expands platform closes platform Step 2 Remove the four bolts and anchor clips that secure the base of the chassis to the scissor-jack platform. (See Figure 11.) Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 17 (See Figure 12.) Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 18 Save and reassemble all parts of the shipping container for removing the chassis from the rack and Note repackaging it should it become necessary to transport the router to another location or return it to Cisco. Do not discard or destroy the shipping container.
Page 19 B through E. Level the chassis as required, then secure the chassis to the equipment rack by tightening all ten screws Step 9 (five on each side of the chassis). Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 20 Figure 14 Router Front Bonding and Grounding Receptacles NEBS supplemental earth ground receptacle Air filter door Figure 15 Router Top Bonding and Grounding Receptacles Supplemental bonding and grounding receptacle Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 21 Completing the Installation To complete the installation, follow these steps: Reconnect power to the power shelf. Refer to the Cisco 12016, Cisco 12416, and Cisco 12816 Router Step 1 Power System Procedures Guide for detailed procedures.
Page 22: Checking Router Operation
• The Flash memory card that shipped with your system is installed in PCMCIA slot 0 of the RP. By default, a Flash memory card containing a valid Cisco IOS software image is inserted in PCMCIA Note slot 0 before the router is shipped. Also by default, the software configuration register is set to 0x0102, which causes the router to boot automatically from the Cisco IOS software image stored on the Flash memory card.
Page 23: Packaging The Replaced Chassis For Shipment
If the power supplies do not power up, or if the system or any interfaces do not initialize properly, refer to the Cisco 12016, Cisco 12416, and Cisco 12816 Router Installation and Configuration Guide that shipped with your router for additional information and installation troubleshooting procedures. If you are still unable to resolve the problem, contact your Cisco service representative for assistance.
Page 24 Turn the scissor-jack screw slowly clockwise to collapse the scissor-jack platform and lower the top of Step 7 the scissor-jack platform slowly until the hold-down brackets contact the top of the shipping pallet. Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 25 Repeat Step through Step for the opposite narrow side panel. Set the corrugated top cap on top of the container side panels and push it down. Step 6 Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 26: Regulatory, Compliance, And Safety Information
Regulatory, Compliance, and Safety Information This section includes regulatory, compliance, and safety information in the following sections: Translated Safety Warnings and Agency Approvals • Electromagnetic Compatibility Regulatory Statements • Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 27: Translated Safety Warnings And Agency Approvals
You can determine whether your equipment is causing interference by turning it off. If the interference stops, it was probably caused by the Cisco equipment or one of its peripheral devices. If the equipment causes interference to radio or television reception, try to correct the interference by using one or more of the following measures: Turn the television or radio antenna until the interference stops.
Page 28: Class A Notice For Taiwan And Other Traditional Chinese Markets
This is a Class A Information Product, when used in residential environment, it may cause radio Warning frequency interference, under such circumstances, the user may be requested to take appropriate countermeasures. Statement 257 Cisco 12016, Cisco 12416, and Cisco 12816 Router Chassis Replacement Instructions 78-16082-01...
Page 29: Obtaining Documentation
Cisco provides several ways to obtain documentation, technical assistance, and other technical resources. These sections explain how to obtain technical information from Cisco Systems. Cisco.com You can access the most current Cisco documentation on the World Wide Web at this URL: http://www.cisco.com/univercd/home/home.htm You can access the Cisco website at this URL: http://www.cisco.com...
Page 30: Obtaining Technical Assistance
The Cisco TAC website is located at this URL: http://www.cisco.com/tac Accessing all the tools on the Cisco TAC website requires a Cisco.com user ID and password. If you have a valid service contract but do not have a login ID or password, register at this URL: http://tools.cisco.com/RPF/register/register.do...
Page 31: Obtaining Additional Publications And Information
TAC Case Open Tool automatically recommends resources for an immediate solution. If your issue is not resolved using the recommended resources, your case will be assigned to a Cisco TAC engineer. The online TAC Case Open Tool is located at this URL: http://www.cisco.com/tac/caseopen For P1 or P2 cases (P1 and P2 cases are those in which your production network is down or severely degraded) or if you do not have Internet access, contact Cisco TAC by telephone.
Page 32 CCIP, CCSP, the Cisco Arrow logo, the Cisco Powered Network mark, Cisco Unity, Follow Me Browsing, FormShare, and StackWise are trademarks of Cisco Systems, Inc.; Changing the Way We Work, Live, Play, and Learn, and iQuick Study are service marks of Cisco Systems, Inc.; and Aironet, ASIST, BPX, Catalyst, CCDA, CCDP, CCIE, CCNA,...

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