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Pepperl+Fuchs R1000 Manual

Pepperl+Fuchs R1000 Manual

Distance sensors
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Distance Sensors
R1000
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Summary of Contents for Pepperl+Fuchs R1000

  • Page 1 Distance Sensors R1000 Manual...
  • Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
  • Page 3: Table Of Contents

    Mounting....................... 13 Reflector Selection ..................18 Reflector Arrangement ................18 Device Connection..................19 Grounding/Shielding ................... 19 Notes for Parallel Operation of R1000 Series Devices and Optical Data Couplers................19 Commissioning ......................21 Display ......................21 6.1.1 Operating Indicator ......................21 6.1.2...
  • Page 4 Distance Sensors Contents Description of Menu Items ................27 7.3.1 Measurement Menu Item ....................27 7.3.2 Digital I/Os Menu Item....................... 28 7.3.2.1 I/Q1 and Q2 ........................... 28 7.3.2.2 Switching Signal 1 and 2 ....................... 28 7.3.3 Menu Item Display ......................28 7.3.4 Serial Menu Item.......................
  • Page 5: Introduction

    Distance Sensors Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •...
  • Page 6: Warning Messages

    Distance Sensors Introduction Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage. Depending on the risk level, the warning messages are displayed in descending order as fol- lows: Danger! This symbol indicates an imminent danger.
  • Page 7: Declaration Of Conformity

    This product was developed and manufactured in line with the applicable European standards and directives. Note A declaration of conformity can be requested from the manufacturer. The product manufacturer, Pepperl+Fuchs Group, 68307 Mannheim, Germany, has a certified quality assurance system that conforms to ISO 9001. ISO9001...
  • Page 8: Safety

    Do not remove the warning markings. Do not repair, modify, or manipulate the device. If there is a defect, always send back the device to Pepperl+Fuchs. If there is a defect, always replace the device with an original device. Only use accessories specified by the manufacturer.
  • Page 9: Product Description

    SSI interface (synchronous serial interface) • RS-422 The photoelectric sensors of the R1000 series meet the safety requirements of laser class 1 (EN 60825). The low amount of laser light emitted ensures that operating personnel are not injured or harmed.
  • Page 10: Indicators And Operating Elements

    Distance Sensors Product Description Indicators and Operating Elements Figure 4.1 Indicators Designation Color Description Power Green Lights up when supplied with operating voltage Error Lights up when there is an error; flashes in the event of a warning Target Yellow Lights up when the sensor detects a reflector Green Signals interface activities...
  • Page 11 Distance Sensors Product Description Figure 4.3 Voltage supply connection assignment 24 V power supply 0 V (GND) I/Q1 Interfaces: Different connection types can be found on the back of the housing depending on what inter- face is used. The following diagrams show the pinouts: Connection interface: SSI (synchronous serial interface) Figure 4.4 SSI interface connection assignment...
  • Page 12: Scope Of Delivery

    RXD- n.c. The connector housing is located on the shield. Scope of Delivery The scope of delivery includes: • R1000 • Safety information and laser label • Grounding set Accessories You will find accessories online at www.pepperl-fuchs.com on the product page for the rele-...
  • Page 13: Installation

    Use M6 mounting screws with 8 mm thread length. Mounting Aid The mounting aid OMH-R1000-02 enables fine adjustment. To align the laser beam of the device on the reflector as centrally as possible, the device can be adjusted by ±2.5° along the...
  • Page 14 Distance Sensors Installation Mounting the Fixture on the Wall Figure 5.1 Base plate Bore Ø 5.3 mm Slot Position the fixture in the desired measurement direction. Note To precisely adjust the device horizontally or vertically, align the fixture to the optimal vertical position.
  • Page 15 Distance Sensors Installation Mounting the Device on the Fixture Figure 5.2 Z-axis locking screw Y-axis locking screw Locking screw for holding the device in position M6 fixing screw with flat washer Remove the device from the packaging. Screw the M6 fixing screws with the flat washers (4) into the M6 tapped side holes so that the clearance between the flat washer and the device wall is approximately 3 mm.
  • Page 16 Distance Sensors Installation Figure 5.3 Y-axis locking screw Z-axis locking screw Locking screw for holding the device in position...
  • Page 17 Distance Sensors Installation Adjusting the Device Figure 5.4 Y-axis adjusting screw Z-axis adjusting screw Y-axis locking screw Z-axis locking screw Switch on the device so that the laser beam is visible on the reflector. First place the reflector at a close distance (e.g., 5 m). To make the laser beam easier to see, we recommend that you position the reflector by eye in the vicinity of the device.
  • Page 18: Reflector Selection

    Use the VDM02 reflector only in conjunction with the VDM01 reflector. Reflector Reflector Reflector 250 mm x 500 mm x 1000 mm x VDM01 reflector VDM02 reflector 250 mm 500 mm 1000 mm (500 mm x 500 mm) (500 mm x 250 mm) OMR50M-R1000 OMR150M-R1000 OMR300M-R1000 Table 5.1 Reflector selection...
  • Page 19: Reflector Arrangement

    50 m 150 m 300 m Beam diameter: appr. 25 cm appr. 75 cm appr. 150 cm Figure 5.5 Reflector size (R1000 side view) Reflector arrangement R1000 Reflector 2° ± 0.5° Figure 5.6 Mounting of the reflector Device Connection Note Terminator If there is no terminator connected on the interface card, you must connect a 100 ...
  • Page 20: Grounding/Shielding

    50 V. A 500 V insulation test cannot therefore be performed. Notes for Parallel Operation of R1000 Series Devices and Optical Data Couplers If R1000 series devices and optical data couplers are operated in parallel, observe the follow- ing: Arranging the devices...
  • Page 21: Commissioning

    Distance Sensors Commissioning Commissioning Commissioning the Device Connect the distance measurement device to the power supply. The device starts an initialization phase for a maximum of 5 seconds. If the device was not aligned correctly, refer to the messages on the display. If the device was aligned correctly with the reflector and valid measurements are obtained, the red error LED (ERR) goes out and the yellow target LED (TGT) lights up.
  • Page 22: Display Timeout

    Distance Sensors Commissioning 6.1.2 Display Timeout The display switches off after a configurable time. Activating the Display To activate the display, press any key. Deactivating the Display To explicitly deactivate the display, press the key.
  • Page 23: Settings

    Distance Sensors Settings Settings Operation The device offers a wide range of configuration options organized in a hierarchical menu struc- ture. Four membrane keys are located below the display. You can use these four keys to navigate within the menu structure and change the settings. Figure 7.1 Display and arrow keys Meaning of Keys...
  • Page 24: Menu Structure

    Distance Sensors Settings Menu Structure The bold formatting marks the default value. Display off Status view Main menu Measurement Measurement delay List: 25 ms / 12 ms / 6 ms / 3 ms Resolution List: 1 mm / 0.1 mm Offset Input field: Value [1/10 mm] (0 mm) Counting direction...
  • Page 25 Distance Sensors Settings Digital I/Os I/Q1 Mode List: Output push-pull / Input / Hi-Z Output function List: Switching signal 1 / Errors / Errors + Warnings Input function List: Emitter off Polarity List: Active-high / Active-low Mode List: Output push-pull / Hi-Z Output function List: Switching signal 2 / Errors / Errors + Warnings Polarity...
  • Page 26: Description Of Menu Items

    Distance Sensors Settings Display Language Liste: English / Deutsch Orientation List: Normal / Upside down Display timeout List: 5min / 30min / 60min Serial Output mode List: Deactivated / SSI: Binary code / SSI: Gray code / SerialLink SSI Error Bit List: Substitution value / Subst.
  • Page 27: Counting Direction

    Distance Sensors Settings Note If the resulting measured value is negative, an error is displayed by the device. • If this is the case, increase the offset. Counting Direction The counting direction setting can be used to invert the measurement's counting direction. The device displays 0 mm at maximum distance.
  • Page 28: Switching Signal 1 And 2

    Distance Sensors Settings 7.3.2.2 Switching Signal 1 and 2 Mode The Mode menu item defines the behavior of the respective switching signal. A window mode is selected as the default value, which activates the switching signal within the set switch points.
  • Page 29: Miscellaneous Menu Item

    Distance Sensors Settings Baud Rate Different baud rates are available for SerialLink communication: • 4800 bit/s • 9600 bit/s • 19,200 bit/s • 38,400 bit/s • 115,200 bit/s Checksum The use of a checksum for SerialLink communication can be enabled or disabled. PD Format The following process data formats are available: •...
  • Page 30: Troubleshooting

    Distance Sensors Troubleshooting Troubleshooting Error Message The device is capable of issuing a number of error messages. Error messages indicate that the device is not working optimally. Measured value determination and measured value output may be affected depending on the error.
  • Page 31: Warning Message

    Distance Sensors Troubleshooting Warning Message The device can issue various warning messages. Warning messages indicate that the device may be approaching an error state. Measured value determination and measured value output are not affected at any time. Error Message on Error LED Power LED the Display...
  • Page 32: Appendix

    Distance Sensors Appendix Appendix Description of Interfaces 9.1.1 General Process Data: Format The data is transmitted serially at all interfaces. A distance value, as well as any error informa- tion (status flags) and the status of the I/O pins, are always output as process data. Depending on the interface, the process data composition is defined as either fixed (e.g., SSI) or configu- rable (e.g., RS-422).
  • Page 33 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications / DOCT-6838B...