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KL-1611-100 /-101
Wheel Bearing Tool Ducato, Jumper, Boxer, Movano
GEDORE Automotive GmbH
Breslauer Straße 41
78166 - Donaueschingen
Postfach 1329
78154 Donaueschingen - GERMANY
+49 (0) 771 / 8 32 23-0
+49 (0) 771 / 8 32 23-90
info.gam@gedore.com
Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com
www.gedore-automotive.com
www.gedore-automotive.com
Operating instructions
EN
08/2024
KL-1611-100 (EN240703).indd
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Summary of Contents for Gedore KL-1611-100
- Page 1 78166 - Donaueschingen Postfach 1329 78154 Donaueschingen - GERMANY +49 (0) 771 / 8 32 23-0 www.gedore-automotive.com www.gedore-automotive.com 08/2024 +49 (0) 771 / 8 32 23-90 info.gam@gedore.com KL-1611-100 (EN240703).indd Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com...
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Page 2: Address Of The Manufacturer
Instructions for use and safety are not binding. They never substitute for any legal or trade association regulations. We do not accept any liability for printing errors. Any reproduction, in whole or in part, requires the prior written consent of GEDORE Automotive GmbH. All rights reserved worldwide. -
Page 3: Table Of Contents
1.14 Environmentally friendly disposal ............................. 7 2. PRODUCT DESCRIPTION ....................................2.1 KL-1611-100 /-101 - Wheel bearing tool Ducato, Jumper, Boxer, Movano ................8 2.2 Specifications ....................................8 2.3 Scope of delivery / Overview of the single parts ........................10 3. PREPARATION ......................................... -
Page 4: Read And Understand For Your Safety
28 tonnes or in combination with wheel hub extractor - KL-0041-3800 A up to a max. load of 12 tons! may only be operated by hand with muscle power with a manual drive or a manually operated GEDORE Automotive hydraulic cylinder/pump combination with pressure gauge for safe pressure control! -
Page 5: Personal Protective Equipment
Safety data sheets in accordance with Regulation (EC) No. 1907/2006, for hydraulic oil (Alsus Hyd HLP 32) as well as for molybdenum disulphide paste (MOLYKOTE® G-N PLUS PASTE) can be found on the manufacturer's site on the Internet (World Wide Web) or, if required, contact GEDORE Automotive GmbH. © Copyright by GEDORE Automotive GmbH, Germany... -
Page 6: Basic Safety Instructions And Warnings
Always observe the vehicle-specific manufacturer's specifications when working with the wheel bearing tool! Secure the wheel bearing tool against falling down and flinging around, for example by holding it or by using the GEDORE safety retaining belt - KL-0040-2890 or, alternatively, the retaining device KL-0040-288! Never use the wheel bearing tool with an impulse or impact wrench or any other drive than intended! Drive it only by hand and with muscle power;... -
Page 7: Maintenance
Repair may only be carried out by specially trained personnel fromGEDORE Automotive GmbH! Only use original spare parts and accessories from GEDORE Automotive GmbH for the wheel bearing tool! If necessary, contact us, GEDORE Automotive GmbH, for a professional inspection and repair of the wheel bearing tool. 1.14 Environmentally friendly disposal Dispose of the wheel bearing tool and the packaging material in an environmentally compatible way in accordance with the legal requirements. -
Page 8: Product Description
(Translation of the operating instructions) 2. PRODUCT DESCRIPTION 2.1 KL-1611-100 /-101 - Wheel bearing tool Ducato, Jumper, Boxer, Movano Suitable for Fiat, Peugeot, Citroën and Opel with a wheel bearing Ø of 90mm on the front axle. Installed in for example Fiat Ducato III (250_), Peugeot Boxer II, Citroën Jumper II, Opel Movano C (U9). - Page 9 Operating instructions (Translation of the operating instructions) © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd...
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Page 10: Scope Of Delivery / Overview Of The Single Parts
KL-0041-3800 A - Wheel hub extractor (base unit) • KL-1039-1002 - Mounting adapter for clamping nut M24 • KL-0040-2812-2 - Clamping nut, conical M24 • KL-0040-2812-3 - Clamping nut M24 10 - © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd... - Page 11 Operating instructions (Translation of the operating instructions) 13mm 13mm 36mm 36mm 36mm 36mm - 11 © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd...
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Page 12: Preparation
[Z7]. At the same time, adjust the “hooks” of the wheel hub puller [Z5] by means of the “adjusting spindle” to match the wheel bearing housing. 12 - © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd... - Page 13 KL-0215-35 M28 0215-35 M28 pump [Z2], re-tighten the clamping nut [Z7] until it is fully applied, and continue the forcing process. Wheel hub Wheel hub - 13 © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd...
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Page 14: Pulling Out The Wheel Bearing
3. Apply the wheel bearing tool in the correct position on the wheel bearing housing, as shown, and secure with the clamping nut [Z8]. At the same time, pay attention that the centring ring [B2] sits neatly in the wheel bearing. 14 - © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd... - Page 15 [Z2], re-tighten the clamping nut [Z8] until it is fully applied, and continue the forcing KL-0215-35 M28 0215-35 M28 process. Wheel bearing Wheel bearing - 15 © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd...
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Page 16: Forcing In Wheel Bearings
At the same time, pay attention that the centring ring [B2] sits neatly in the wheel bearing. 16 - © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd... - Page 17 4. Mount the wheel bearing circlip on the wheel bearing housing with a suitable tool according to the manufacturer's specifications. Circlip Circlip Wheel bearing Wheel bearing Wheel bearing housing Wheel bearing housing - 17 © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd...
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Page 18: Forcing In The Wheel Hub
At the same time, pay attention that the centring ring [B1] or, depending on the wheel hub Ø, [B2], sits neatly in the wheel hub. 18 - © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd... - Page 19 [Z8] until it is fully applied, and continue the forcing process. 4.After completion of work, remove the wheel bearing tool and re-assemble the vehicle in accordance with the manufacturer's specifications. - 19 © Copyright by GEDORE Automotive GmbH, Germany KL-1611-100 (EN240703).indd...
- Page 20 Tel: +51 35 89 92 00 Fax: +27 3 17 05 47 35 Fax: +51 35 89 92 22 www.gedore.co.za www.gedore.com.br GEDORE Tool Trading Co., Ltd. Shanghai, China GEDORE UK Ltd. 1/F., Block 2, 1358 Pingan Road Marton St, Skipton Minhang, Shanghai, China 201109...
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