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Pulling Device for Silent Blocks on Commercial Vehicles
www.gedore-automotive.com
www.gedore-automotive.com
GEDORE Automotive GmbH
Breslauer Straße 41
78166 - Donaueschingen
Postfach 1329
78154 Donaueschingen - GERMANY
Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com
KL-1010-..Series
GEDORE TOOLS, INC.
+49 (0) 771 / 8 32 23-0
Only for USA, Canada & Mexico / Sólo para EE.UU., Canadá y México
+49 (0) 771 / 8 32 23-90
Seulement pour les USA, le Canada et le Mexique
info.gam@gedore.com
7187 Bryhawke Circle, Suite 700
gedore-automotive.com
North Charleston, SC 29418, USA
Operating instructions
Read and understand before use!
+1-843 / 225 50 15
+1-843 / 225 50 20
Version 06/2022
info@gedoretools.com
gedore.com
1010-..Serie_EN220526.indd
EN
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Table of Contents
Related Manuals for Gedore KL-1010 Series
Summary of Contents for Gedore KL-1010 Series
- Page 1 +1-843 / 225 50 20 Version 06/2022 Postfach 1329 info.gam@gedore.com 7187 Bryhawke Circle, Suite 700 info@gedoretools.com 78154 Donaueschingen - GERMANY gedore-automotive.com North Charleston, SC 29418, USA gedore.com 1010-..Serie_EN220526.indd Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com...
- Page 2 Instructions for use and safety are not binding. They never substitute for any legal or trade association regulations. We do not accept any liability for printing errors. Any reproduction, in whole or in part, requires the prior written consent of GEDORE Automotive GmbH. All rights reserved worldwide.
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Page 3: Table Of Contents
4.1 Removal of silent blocks ................................12 4.2 Pre-tensioning slotted silent blocks ............................13 4.3 Installation of silent blocks ................................. 14 5. CARE / STORAGE ........................................6. TOOLKITS ............................................. 7. REPAIR ............................................8. ENVIRONMENTALLY FRIENDLY DISPOSAL ..................16 © Copyright by GEDORE Automotive GmbH, Germany 1010-..Serie_EN220526.indd... -
Page 4: Read And Understand For Your Safety
- KL-0040-2800 with a max. load of 20 tonnes! may only be operated by hand with muscle power with a manual drive or a manually operated GEDORE Automotive hydraulic cylinder/pump combination with pressure gauge for safe pressure control! -
Page 5: Personal Protective Equipment
Never use the pulling device with a machine-operated drive or any other drive than intended! Drive it only by hand and with muscle power; only use a manual drive or a manually operated GEDORE Automotive hydraulic cylinder / pump combination... -
Page 6: Basic Safety Instructions
There is a risk of the pulling device DROPPING during preparation and use (overhead, for example). This can cause SEVERE INJURIES! Secure the pulling device against falling down and flinging around, for example by using the GEDORE safety holding belts - KL-0040-2590 or KL-0040-2890, or the holding devices KL-0040-258 A or KL-0040-288! -
Page 7: Work Environment
Never use the pulling device with any other drive than intended! Always wear your personal protective equipment (safety goggles, protective gloves, safety shoes) during work! Interrupt your work immediately if you are unsure about using the pulling device, and contact GEDORE Automotive GmbH if necessary! -
Page 8: Product Description
Mercedes Actros front axle stabiliser bar. Item Part no. Description Qty. A3 KL-1010-1401 Conical sleeve, 0 65mm Thrust piece, B3 KL-1010-1406 diameter when removed 65mm C3 KL-1010-1402 A Resilient thrust piece 0 65mm © Copyright by GEDORE Automotive GmbH, Germany 1010-..Serie_EN220526.indd... -
Page 9: Preparation
3.1 Checking the scope of delivery Prior to preparing or using the pulling device, check that all parts of the scope of delivery are available (see chapter 2.), and follow the instructions below. © Copyright by GEDORE Automotive GmbH, Germany 1010-..Serie_EN220526.indd... -
Page 10: Required Drive Parts
Never use the pulling device with a machine-operated drive or any other drive than intended! Drive it only by hand and with muscle power; only use a manual drive or a manually operated GEDORE Automotive hydraulic cylinder / pump combination with a pressure gauge for safe pressure control! 1. -
Page 11: Specifications
1. Lift the vehicle safely according to the manufacturer's Closed silent block Closed silent block Slotted silent block Slotted silent block instructions and loosen or prepare all necessary parts for the subsequent work. - 11 © Copyright by GEDORE Automotive GmbH, Germany 1010-..Serie_EN220526.indd... -
Page 12: Typical Application
Secure the pulling device against falling down and flinging Silent block Silent block around, for example by using the GEDORE safety holding belts - KL-0040-2590 or KL-0040-2890, or the holding 4: Pull out the silent block. devices KL-0040-258 A or KL-0040-288! CAUTION The silent block may collide with the support sleeve [ D.. -
Page 13: Pre-Tensioning Slotted Silent Blocks
Slotted silent block with thrust piece [B..] preload preload Use the pulling device exclusively with a manually operated GEDORE hydraulic cylinder / pump combination with a manometer for reliable pressure control! 3. Connect the hydraulic pump [ Z.. ] to the the hydraulic Y.. -
Page 14: Installation Of Silent Blocks
SEVERE INJURIES of the head or feet! Secure the pulling device against falling down and flinging Y.. Y.. around, for example by using the GEDORE safety holding E.. E.. belts - KL-0040-2590 or KL-0040-2890, or the holding Sight opening... -
Page 15: Care / Storage
Closed silent block Closed silent block Use the pulling device exclusively with a manually operated GEDORE hydraulic cylinder / pump combination with a manometer for reliable pressure control! 2. Connect the hydraulic pump [ Z.. ] to the the hydraulic cylinder [ W.. -
Page 16: Toolkits
KL-1010-240 A Thrust piece / sleeve set, 51mm KL-1010-1090-1 Foam insert KL-4600-1094 Plastic case KL-1010-106 K - Drive kit 28t for KL-1010 series Suitable drive parts for the commercial vehicle silent block tool kit - KL-1010-90 K. Part no. Description Qty.
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