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Clutch Tool Set (SAC), in a Plastic Storage Case
www.gedore-automotive.com
GEDORE Automotive GmbH
Breslauer Straße 41
78166 - Donaueschingen
Postfach 1329
78154 Donaueschingen - GERMANY
Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com
KL-0500-45 KA
GEDORE TOOLS, INC.
+49 (0) 771 / 8 32 23-0
Only for USA, Canada & Mexico / Sólo para EE.UU., Canadá y México
+49 (0) 771 / 8 32 23-90
Seulement pour les USA, le Canada et le Mexique
info.gam@gedore.com
7187 Bryhawke Circle, Suite 700
gedore-automotive.com
North Charleston, SC 29418, USA
Operating instructions
Read and understand before use!
+1-843 / 225 50 15
+1-843 / 225 50 20
Version 5 - 07/2021
info@gedoretools.com
gedore.com
0500-45KAe200201.indd
EN
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Summary of Contents for Gedore KL-0500-45 KA
- Page 1 +1-843 / 225 50 20 Version 5 - 07/2021 Postfach 1329 info.gam@gedore.com 7187 Bryhawke Circle, Suite 700 info@gedoretools.com 78154 Donaueschingen - GERMANY gedore-automotive.com North Charleston, SC 29418, USA gedore.com 0500-45KAe200201.indd Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com...
- Page 2 Instructions for use and safety are not binding. They never substitute for any legal or trade association regulations. We do not accept any liability for printing errors. Any reproduction, in whole or in part, requires the prior written consent of GEDORE Automotive GmbH. All rights reserved worldwide. © Copyright by GEDORE Automotive GmbH, Donaueschingen (GERMANY)
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Page 3: Table Of Contents
1.6 Basic warnings .........................................5 1.7 Work environment ................................. 5 1.8 Emissions ..................................5 2. Product description ......................................2.1 KL-0500-45 KA - SAC clutch tool set ................................6 2.2 Scope of delivery ........................................6 2.3 Specifications ...........................................6 3. Preparations ..........................................3.1 Checking the scope of delivery..................................7 3.2 Preparing the tool ........................................7... -
Page 4: Basic Safety Instructions
• The clutch tool set must be checked for faultless and safe condition before each use, and defective or worn parts must be replaced before use! • Use only genuine GEDORE Automotive spare parts and accessories for the clutch tool set! © Copyright by GEDORE Automotive GmbH, Germany... -
Page 5: Basic Warnings
• Ensure that work on vehicles is carried out always in compliance with the instructions and safety regulations of the vehicle manufacturer! • Always wear personal protective equipment (safety goggles, protective gloves, safety shoes)! • Use only genuine GEDORE Automotive spare parts and accessories! CAUTION Risk of damaging clutch tool set and vehicle. -
Page 6: Product Description
Operating instructions (Translation of the operating instructions) 2. Product description KL-0500-45 KA - SAC clutch tool set in plastic case Fits universally for almost all SAC clutches with 3- and 4-hole pitch available on the market. Installed, for example, in VW-Audi, BMW, Mercedes, Volvo, Opel, Renault etc. -
Page 7: Preparations
4-hole to 3-hole pitch is carried out in reverse order. Mount the retaining ring “1.2“ in the correct orientation. 3.3 Preparing the vehicle Loosen or remove all necessary parts as specified by the 4-hole pitch manufacturer. © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... -
Page 8: Typical Application
• Wear personal protective equipment (safety goggles). 4. Screw in the spindle “1.1“ via the toggle “1.3“ clockwise, thus tensioning the cup spring of the SAC clutch until the clutch disc is free. (Fig. 5) © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... - Page 9 • Wear personal protective equipment (safety shoes)! Clutch pressure plate Clutch pressure plate 8. Unscrew the threaded pins “3“, “4“ or “5“ anticlockwise and remove the clutch pressure plate with disc from the flywheel. (Fig. 9) Flywheel Flywheel © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd...
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Page 10: Resetting The Sac Adjusting Ring (Necessary For Used Sac Clutches)
(clockwise) on its own. This is perceptible visually as well as by a rattling noise. (Fig. 13 B) 10 - © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... - Page 11 8. Unscrew the threaded pins “3“, “4“ or “5“ anticlockwise (Fig. 15) and remove the reset clutch pressure plate from the flywheel. (Fig. 16) Flywheel Flywheel - 11 © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd...
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Page 12: Putting Together Clutch Centring Tools
Note: The clamping segment set “7.3“ is used in connection Clamping segment set “7.1“ with the cone attachment “7.2“ and the sliding cones Ø 15 mm (Ø 18mm) “7.16“ or “7.17“. Cone attachment “7.2“ + clamping segment set “7.3“ Ø 18 mm 12 - © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... - Page 13 • Sliding cone “7.16“ (Ø 18mm, 67mm long) • Sliding cone “7.17“ (Ø 18mm, 75mm long) 4. Put together the clutch centring tool “7“, as shown in the typical assembly in Fig. 20, with the determined components. - 13 © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd...
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Page 14: Installing The Sac Clutch
Screw on the knurled nuts “2“ only to the extent clockwise until they are flush with the threaded pins “3“, 3, 4 or 5 “4“ or “5“ . (Fig. 23 B) 14 - © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... - Page 15 9. Screw in the remaining fastening screws of the clutch pressure plate and tighten them to the specified torque. (Fig. 27) 10. Perform further work on the vehicle as specified by the manufacturer. Clutch pressure plate Clutch pressure plate - 15 © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd...
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Page 16: Installing The Sac Clutch (With Locking Piece)
“10“, and remove the mandrel from the clutch disc. (Fig. Fig. 32: Removing the centring mandrels “8“, “9“ or “10“. 5. Perform further work on the vehicle as specified by the Screw manufacturer. 8, 9 or 10 16 - © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... -
Page 17: Care And Storage
Cooper S, Works, John Cooper Works (R50, R52, R53) etc. This supplementary kit permits the clutch pretensioning device - KL-0500-401 to be mounted on SAC clutches with M9x1.25 mounting screw connection. Specifications: Thread: ................M9x1.25mm Length: ..................110mm - 17 © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd... -
Page 18: Maintenance And Repair By The Gedore Automotive Service Center
Improper repair of the special tool can cause moderate or minor injuries. Please contact GEDORE Automotive GmbH Breslauer Str. 41 // 78166 Donaueschingen Phone: +49 771 83223 -71 // E-mail: info.gam@gedore.com 8. Spare parts KL-0500-45 KA - SAC clutch tool set Item Part no. - Page 19 Operating instructions (Translation of the operating instructions) - 19 © Copyright by GEDORE Automotive GmbH, Germany 0500-45KAe200201.indd...
- Page 20 Seulement pour les USA, le Canada et le Mexique www.gedoretools.com 7187 Bryhawke Circle, Suite 700, North Charleston, SC 29418, USA Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com GEDORE Automotive GmbH Vertrieb DEUTSCHLAND Breslauer Straße 41...
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