Fab Fours HR2009 Installation Instructions Manual

2015 ford f150 headache rack

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In order to help you make informed decisions about safety, we have provided installation
instructions and other information.
These instructions alert you to potential hazards that could hurt you or others.
Please do a job safety analysis (JSA) before each task to identify potential hazards for
your situation and remove/protect against them.
You must use your own good judgment, and take your time.
Read and understand all safety precautions and instructions before installing this product.
THIS PRODUCT IS FOR OFFROAD USE ONLY. ALL LIABILITY FOR INSTALLATION
AND USE RESTS WITH THE OWNER.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY
OR EQUIPMENT DAMAGE.
Failure to observe these instructions could lead to severe injury or death.
Always remove jewelry and wear eye protection.
Always use extreme caution when jacking up a vehicle for work. Set emergency
brake and use tire blocks. Locate and use the vehicle manufacturers designated
lifting points. Use jack stands.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always wear safety glasses when installing this kit. A drilling operation will
cause flying metal chips. Flying chips can cause serious eye injury.
Always use extreme caution when drilling on a vehicle. Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any
objects that may be damaged.
Always use extreme caution when cutting and trimming during fitting.
Always tighten all nuts and bolts securely per installation instructions.
Always route electrical cables carefully. Avoid moving parts, components that
become hot and rough or sharp edges.
Always insulate and protect all exposed wiring and electrical terminals.
 Always perform regular inspections and maintenance on mounts and
related hardware.
Copyright 2012 Fab Fours, Inc.
SAFETY
Your safety and the safety of others is very important.
Injury hazard
Page 1 of 6
Installation Instructions
Ford F150 Headache Rack
Product Number: HR2009
Application: 2015 Ford F150
HR20061-Rev.A

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Summary of Contents for Fab Fours HR2009

  • Page 1   Always insulate and protect all exposed wiring and electrical terminals.  Always perform regular inspections and maintenance on mounts and  related hardware. Page 1 of 6 HR20061-Rev.A Copyright 2012 Fab Fours, Inc.
  • Page 2 Your Headache Rack was designed in 3-D from digitized data, CNC laser cut, fabricated, and powder coated… all in the U.S.A. Enjoy the fit and finish of a quality Headache Rack from Fab Fours Inc. Page 2 of 6 HR20061-Rev.A...
  • Page 3: Tools Required

     11/16”, 5/8” Sockets and Drivers  ½” Drill Bit III. Kit Contents FAB FOURS PART DESCRIPTION NUMBER 2015 F-150 Headache Rack HR2009 HR2009 Driver Side Bracket 20884 HR2009 Passenger Side Bracket 20885 HR2009 Backer Plate 20529 HR2009 Hardware Kit 50026-HW...
  • Page 4: Installation

    B. With bracket installed to the bed sides install self- tapping screws into top of truck bed. C. Complete Steps A and B for both sides. Self-Tapping Screws Insert 7/16” bolt Page 4 of 6 HR20061-Rev.A Copyright 2012 Fab Fours, Inc.
  • Page 5 Installation Instructions Ford F150 Headache Rack Product Number: HR2009 Application: 2015 Ford F150 Insert Nut Plate C. Install the rack over the top of the mounts. Attach with 7/16” Hardware. Page 5 of 6 HR20061-Rev.A Copyright 2012 Fab Fours, Inc.
  • Page 6: Maintenance & Care

     Stripped, fractured, or bent bolts or nuts need to be replaced.  VI. Contact Information Fab Fours Inc. Phone (866)-385-1905 1312 Camp Creek Rd. (866)-574-1424 Lancaster, SC 29720 Email Support@fabfours.com More than expected… Better than expected Page 6 of 6 HR20061-Rev.A Copyright 2012 Fab Fours, Inc.

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