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IV Produkt Flexomix Assembly Instructions Manual

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Assembly Instructions
Flexomix
Size 060-3150
Translation of the original instructions

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Summary of Contents for IV Produkt Flexomix

  • Page 1 Assembly Instructions Flexomix Size 060-3150 Translation of the original instructions...
  • Page 2 Documentation for your unit: 1. Go to docs.ivprodukt.com (Order Portal) or scan the QR code. 2. Enter your order number. 3. Press ENTER or click on search. 4. Select your order. Order Portal Is any documentation missing? See information in section "2.1 Documentation and support", page 11...

  • Page 3: Table Of Contents

    Assembly Instructions Flexomix TABLE OF CONTENTS SAFETY ..........................7 Intended use ....................7 Unintended uses ................... 7 General safety ....................7 Structure of warning notices ..............8 General warning notices ................8 Signs on the unit ................... 9 1.6.1 Type plates ........................9 Product liability ...................
  • Page 4 Assembly Instructions Flexomix ASSEMBLY, GENERAL ...................... 26 Tools required for assembly ............... 27 Assembly, step by step................27 Assemble fan compartment support (EMMT-05) ........28 7.3.1 Adjust support feet ....................28 Fit sealing strip between functional sections........... 29 7.4.1 Sealing strip in outdoor version .................30 Join the parts....................
  • Page 5 Assembly Instructions Flexomix 11 ASSEMBLE CONTROL EQUIPMENT ................48 11.1 Connect quick connectors between functional sections ....... 48 11.2 Connect hoses for pressure control ............48 11.3 Connect the supply air temperature sensor ..........49 12 CONNECT DRAINAGE, WATER TRAP ................50 12.1...
  • Page 6 Assembly Instructions Flexomix Ver 1_en_2023-08-28...

  • Page 7: Safety

    Assembly Instructions Flexomix 1 SAFETY This section addresses important safety aspects of assembly, with the aim of raising safety awareness and avoiding personal injuries and damage to surroundings and units. • This manual contains important instructions. Read it carefully and follow the instructions.

  • Page 8: Structure Of Warning Notices

    Electrical connection and electrical work may only be carried out by a qualified electrician. • For initial start-up of the unit, see Operation and Maintenance of the unit on IV Produkt's order portal. 00176 WARNING! Risk of life-threatening or serious crushing or compression injury.

  • Page 9: Signs On The Unit

    Assembly Instructions Flexomix WARNING! Risk of serious crushing injury. A falling unit when lifting can cause crushing injuries. • Follow the instructions for lifting in this manual. • Never exceed the specified weight for the respective lifting method or lifting equipment.

  • Page 10: Product Liability

    The Declaration Of Conformity can be found in the Order Portal, "Documentation for your unit:", page Manufacturer The air handling unit is manufactured by IV Produkt AB, Sjöuddevägen 7, S-350 43 VÄXJÖ, Sweden Warranty For proper function and for the warranty to be valid, the assembly instructions must be followed.

  • Page 11: General Information

    Assembly Instructions Flexomix 2 GENERAL INFORMATION Documentation and support The documentation for your unit can be found in the Order Portal. See "Documentation for your unit:", page It can take up to two weeks for all documentation to be available in the Order Portal. The text "Documentation in progress"...

  • Page 12: Symbols On Dimension Drawings And In The Manual

    Assembly Instructions Flexomix Order Portal Symbols on dimension drawings and in the manual 00113 Figure: Example of a layout drawing Outdoor air Extract air Supply air Exhaust air Filter Shut-off damper Trim damper Cooling coil water Heating coil water Heating coil electric...

  • Page 13: Signs/Markings On The Unit

    Assembly Instructions Flexomix Signs/markings on the unit All parts are marked with stickers that show what function the part has. Filter Smoke by-pass Rotary heat exchanger Air turner Plate heat exchanger Smoke by-pass from above Media Air cooler water Empty...

  • Page 14: Description Of The Unit

    The unit can be supplied with or without control and adjustment equipment. See "11 ASSEMBLE CONTROL EQUIPMENT", page The Flexomix unit is made up of modules with different fittings/functions in sizes 060-3150. The framework of the units consists of aluminium profiles: • Size 060-980: 50 x 50 mm (50 profile) •...

  • Page 15: Delivery Reception / Warehousing

    Assembly Instructions Flexomix 4 DELIVERY RECEPTION / WAREHOUSING Receive, unpack Upon arrival, check the goods and their packaging. Make sure there is no damage. Packaging and protection The product’s packaging is intended to protect the product from rain and dirt during transport and storage.

  • Page 16: Lifting The Unit

    Assembly Instructions Flexomix Order Portal 5 LIFTING THE UNIT WARNING! Risk of life-threatening or serious crushing or compression injury. High unit parts, as well as unit parts with a high or o set centre of gravity, mean a greater risk of tipping.

  • Page 17: Lifting With Bracket, Spreader Bar

    Assembly Instructions Flexomix Lifting with bracket, spreader bar • The maximum permitted angle at the lift hook is 80º • The permitted tilt of the functional section when lifting is 15º. If the tilt is greater than 15º, the chains/straps must be shortened or extended until the angle is less than 15º.

  • Page 18: Lift With Bracket Emmt-08, For 50 Profile

    Assembly Instructions Flexomix Order Portal 5.2.2 Lift with bracket EMMT-08, for 50 profile WARNING! Risk of serious crushing injury. A falling unit when lifting can cause crushing injuries. • Follow the instructions for lifting in this manual. • Never exceed the specified weight for the respective lifting method or lifting equipment.

  • Page 19: Lift With Bracket Emmt-12, For 60 Profile

    Assembly Instructions Flexomix 5.2.3 Lift with bracket EMMT-12, for 60 profile WARNING! Risk of serious crushing injury. A falling unit when lifting can cause crushing injuries. • Follow the instructions for lifting in this manual. • Never exceed the specified weight for the respective lifting method or lifting equipment.

  • Page 20: Lifting Of Unit Pre-Mounted On Support

    Assembly Instructions Flexomix Order Portal Lifting of unit pre-mounted on support WARNING! Risk of serious crushing injury. A falling unit when lifting can cause crushing injuries. • Follow the instructions for lifting in this manual. • Never exceed the specified weight for the respective lifting method or lifting equipment.

  • Page 21: Lifting Of Unit Pre-Mounted On Base Frame

    Assembly Instructions Flexomix Lifting of unit pre-mounted on base frame WARNING! Risk of serious crushing injury. A falling unit when lifting can cause crushing injuries. • Follow the instructions for lifting in this manual. • Never exceed the specified weight for the respective lifting method or lifting equipment.

  • Page 22: Lifting Thermal Wheel From Truck

    Assembly Instructions Flexomix Order Portal Lifting thermal wheel from truck Instruction applies to 1150-D1, 1250-D1, 1540-D1 and 1550-D1. WARNING! Risk of serious crushing injury. A falling unit when lifting can cause crushing injuries. • Follow the instructions for lifting in this manual.

  • Page 23: Prepare Assembly

    • To allow for servicing, part replacement, and cleaning,IV Produkt there should be an open area in front of the unit of approximately 1.5x the unit’s depth.

  • Page 24: Prepare For Outdoor Version

    For outdoor units, the unit is placed on longitudinal beams on top of a waterproof roof. Water ingress may occur between beams and functional sections. • Underlying beams (for example, H or U profiles) and anchorage plates are not provided by IV Produkt. • For sealing strip in outdoor version, see "7.4.1 Sealing strip in outdoor version", page 30.

  • Page 25: Support Pillars At Overhang (Protruding Section)

    Assembly Instructions Flexomix Support pillars at overhang (protruding section) Protruding functional sections and ducts mounted in the upper section must be supported by support legs if the overhang is longer than 300 mm. Ducts can also be suspended. Ø10 00266 Figure: Support pillars at overhang (protruding section) 1.

  • Page 26: Assembly, General

    Electrical connection and electrical work may only be carried out by a qualified electrician. • For initial start-up of the unit, see Operation and Maintenance of the unit on IV Produkt's order portal. 00176 WARNING! Risk of life-threatening or serious crushing or compression injury.

  • Page 27: Tools Required For Assembly

    Assembly Instructions Flexomix Tools required for assembly A bag of screws, nuts, corner fittings and other items to be used for assembly is supplied with each unit. The following tools are suitable for assembly: • Power screwdriver with • Putty syringe •...

  • Page 28: Assemble Fan Compartment Support (Emmt-05)

    Assembly Instructions Flexomix Order Portal Assemble fan compartment support (EMMT-05) A general support drawing (Technical data) is included and available in the Order Portal. See "Documentation for your unit:", page 2. 00049 Figure: Support 1. Distance between transverse beams (c/c) 2.

  • Page 29: Fit Sealing Strip Between Functional Sections

    Assembly Instructions Flexomix Fit sealing strip between functional sections • The supplied sealing strip is dimensioned for and intended for use in the assembly joint between functional sections. • The sealing strip must only be fitted on one of two opposite parts.

  • Page 30: Sealing Strip In Outdoor Version

    Assembly Instructions Flexomix Order Portal 7.4.1 Sealing strip in outdoor version For outdoor version units, the sealing strip must also be fitted in the outer edges. However, not at the bottom. 3 mm 00197-01 Figure: Location of sealing strips in outdoor version 1.

  • Page 31: Join With Tensioning Lugs

    Assembly Instructions Flexomix 7.5.2 Join with tensioning lugs On larger sizes, tensioning lugs are used. 1. Put part of the tensioning lug on each side of the profile. 2. Put in the bolt and screw together with a washer under the nut.

  • Page 32: Thermal Wheel, Sizes 060-980 And 1080-1550 (D1)

    The thermal wheel and frame are delivered in block form. Final assembly at the customer may only be carried out by personnel with the required knowledge. Assembly can be ordered as an optional extra from IV Produkt’s service department. Before assembling, read and follow the chapter "1 SAFETY", page 7...

  • Page 33: Removing/Fitting The Fan

    Assembly Instructions Flexomix Standard delivery, with three packages: Pack- 2550 (D2) The package contains the lower part of the thermal wheel frame with half of the thermal wheel pre-assembled. age 1 3150 (D1/D2) Other sizes Contains the lower part of the thermal wheel frame with half of the thermal wheel pre-assembled.

  • Page 34: Refitting The Fan

    Assembly Instructions Flexomix Order Portal 7.7.2 Refitting the fan • Make sure that each fan is fitted in the correct place (supply air/extract air, and placement order). • Motors must be connected with flexible cables through cable relief glands. • The cable length must be adapted so that the fan unit can be pulled out without obstruction.

  • Page 35: Quick Connectors

    Assembly Instructions Flexomix Quick connectors • Flexomix in standard version is delivered without control equipment. • For special configurations, some control equipment may be included. • Quick connectors are used in some functional sections for configura- tions in sections. Quick connectors to be joined are marked with the same designation.

  • Page 36: Assemble Functional Sections Delivered In Sections

    Assembly Instructions Flexomix Order Portal 8 ASSEMBLE FUNCTIONAL SECTIONS DELIVERED IN SECTIONS This section’s instructions are complementary to the general instructions in "7 ASSEMBLY, GENERAL", page 26. Follow the instructions in both sections. For the parts to be equipped with drainage, see "12 CONNECT DRAINAGE, WATER TRAP",...
  • Page 37 Assembly Instructions Flexomix 00114 00114 Figure: The parts of the thermal wheel 1. Inspection door 6. Cover hatch back 2. Upper part of casing 7. Brush strip 3. Upper part of thermal wheel 8. Shell 4. Lower part of thermal wheel 9.
  • Page 38 Assembly Instructions Flexomix Order Portal 2. Place a tensioning strap around the thermal wheel and tighten. Assemble the shell at the joints (letter markings) with self-tapping screws (JT2 5.5x35) in both oval holes and round holes. Remove the tensioning strap.
  • Page 39 Assembly Instructions Flexomix 8. Apply sealant: • in the joint on the inside of the thermal wheel, between the bristle strip and the thermal wheel (two at the front and two on the reverse side). • in the joints on the inside of the cover plates (two on the front and two on the reverse side).

  • Page 40: Assemble Counter-Flow Heat Exchanger (Exm)

    Assembly Instructions Flexomix Order Portal Assemble counter-flow heat exchanger (EXM) 00061 Figure: Counter-flow heat exchanger, sectioned configuration 1. Two-part counter-flow heat exchanger 4. Joint fixings 2. Corner strut 5. Three-part counter-flow heat exchanger 3. Approximate location of quick connector Disassemble counter-flow exchanger 1.
  • Page 41 Assembly Instructions Flexomix Assemble counter-flow exchanger. 1. Slide the parts together without damaging the sealing strip. 2. Screw the parts together on the corner struts and joint fixings. 3. For the three-part version: Add new putty in those joints where the putty was cut away during disassembly.

  • Page 42: Assemble Cooling Unit Ecocooler (Eco/Ecx)

    Assembly Instructions Flexomix Order Portal Assemble cooling unit EcoCooler (ECO/ECX) For general instructions, see also ."7 ASSEMBLY, GENERAL", page 26 • On the part on the thermal wheel, sealing strips must also be fitted on the upper edge of the profile to ensure tightness.

  • Page 43: Assemble The Media Cabinet Sheet Metal Strips

    Assembly Instructions Flexomix 7. Unscrew the transport safety devices from the compressor part (marked with stickers). 00125 8. Screw the media cabinet’s sheet metal strips onto the functional sections using self-tap- ping screws in the connecting profile. If the strips are not pre-assembled, see "8.3.1...

  • Page 44: Connect Air Heater/Air Cooler, Liquid

    Assembly Instructions Flexomix Order Portal 9 CONNECT AIR HEATER/AIR COOLER, LIQUID • In order not to damage the air heater, always use a counterhold when connecting. • Ensure that connecting pipes (including insulation) do not block inspec- tion hatches. 00066 Figure: Pipe connection counterhold 1.

  • Page 45: Connect Air Coolers In Unit (Elbc), In Duct (Eset-Vk)

    Assembly Instructions Flexomix Connect air coolers in unit (ELBC), in duct (ESET-VK) The air cooler must be connected for horizontal air stream. For duct assembly, see "13 DUCT ACCESSORIES, DUCT CONNECTION", page 51. 00161 Figure: Connection pipes, air cooler A. Fluid in B.

  • Page 46: Connect Contact Sensor

    1. Nipple for bleeding 2. Nipple for drainage Assemble valve actuator Assembly must be carried out according to the accompanying instructions from IV Produkt’s supplier. The instructions are also available in the Order Portal. Assemble pump, pipework package The pump is only included in IV Produkt Accessories: Pipework package. For information and installation, refer to the separate product sheet “Pipework package STD-05”...

  • Page 47: Assemble Air Heater/Trim Heater, Electrical

    Electrical connection and electrical work may only be carried out by a qualified electrician. • For initial start-up of the unit, see Operation and Maintenance of the unit on IV Produkt's order portal. 00176 00073 Figure: Air heater electric 1. Cover for connection box 3.

  • Page 48: Assemble Control Equipment

    For initial start-up of the unit, see Operation and Maintenance of the unit on IV Produkt's order portal. 00176 • Flexomix in standard version is delivered without control equipment. • For special configurations, some control equipment may be included. If the unit is supplied with control equipment, obtain order-specific dimension drawings from the Order Portal.

  • Page 49: Connect The Supply Air Temperature Sensor

    Assembly Instructions Flexomix 11.3 Connect the supply air temperature sensor • The supply air temperature sensor must always be placed after any duct coils (heating/cooling). • The supply air temperature sensor must not be placed in a sound atten- uator.

  • Page 50: Connect Drainage, Water Trap

    Assembly Instructions Flexomix Order Portal 12 CONNECT DRAINAGE, WATER TRAP • All drainages must be connected to separate water traps, which after these can be connected to a common drain. • Use separate drainage and water traps for negative pressure and positive pressure.

  • Page 51: Duct Accessories, Duct Connection

    Assembly Instructions Flexomix 13 DUCT ACCESSORIES, DUCT CONNECTION Protruding functional sections and ducts mounted in the upper section must be supported by support legs if the overhang is longer than 300 mm. Ducts can also be suspended. See "6.3 Support pillars at overhang (pro- truding section)", page 25.

  • Page 52: Fit Air Heater In Duct

    Assembly Instructions Flexomix Order Portal 13.2 Fit air heater in duct The distance after a duct elbow, damper or similar must be at least three times the duct dimensions to obtain even air distribution. "9 CONNECT AIR HEATER/AIR COOLER, LIQUID", page 44 "10 ASSEMBLE...

  • Page 53: After Assembly

    Assembly Instructions Flexomix 14 AFTER ASSEMBLY 14.1 Check CAUTION! Risk of damage to the product. Swarf from drilling left behind after assembly can lead to corrosion in the surface layer of the unit. • Make sure that the surfaces of the unit are clean of swarf.
  • Page 54 Assembly Instructions Flexomix Order Portal Ver 1_en_2023-08-28 Page 54 (56)
  • Page 55 Assembly Instructions Flexomix Ver 1_en_2023-08-28 Page 55 (56)
  • Page 56 You are welcome to contact us IV Produkt AB, Sjöuddevägen 7, S-350 43 Växjö, Sweden +46 470 – 75 88 00 www.ivprodukt.se, www.ivprodukt.com wwwivprodukt.no, www.ivprodukt.dk, www.ivprodukt.de Support: Control: +46 470 – 75 89 00, styr@ivprodukt.se Service: +46 470 – 75 89 99, service@ivprodukt.se Spare parts: +46 470 –...

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