Cherry Aerospace Hydro-Shift CherryLOCK G689 Original Instructions Manual

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ORIGINAL INSTRUCTIONS
G689
Hydro-Shift CherryLOCK
®
Riveter
1224 E. Warner Ave,
Santa Ana, Ca 92705
Tel: 1-714-545-5511
Fax: 1-714-850-6093
www.cherryaerospace.com

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Summary of Contents for Cherry Aerospace Hydro-Shift CherryLOCK G689

  • Page 1 ORIGINAL INSTRUCTIONS G689 Hydro-Shift CherryLOCK ® Riveter 1224 E. Warner Ave, Santa Ana, Ca 92705 Tel: 1-714-545-5511 Fax: 1-714-850-6093 www.cherryaerospace.com...
  • Page 2: Table Of Contents

    T H E G 6 8 9 H Y D R O - S H I F T R I V E T E R T A B L E O F C O N T E N T S Description ................................
  • Page 3: Description

    DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace T H E G 6 8 9 H Y D R O - S H I F T R I V E T E R D E S C RI PT I O N •...
  • Page 4: Safety Warnings

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace GENERAL OPERATION and SAFETY WARNINGS • Wear proper PPE when operating, servicing or repairing (Personal Protection equipment) this tool • Read Manual; operators must be trained in safety and correct tool operation •...
  • Page 5: Operating Instructions

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace OPERATING INSTRUCTIONS Before using the tool: CAUTION • Read the tool manual instructions; before first using the tool. • Read and comply to all safety instructions given in this document in addition to the general safety rules applicable •...
  • Page 6: Pulling Head Recommendations

    DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace • Depress the trigger, while pushing the gauge onto the piston; at the end of the cycle, the gage should be pushed out exposing line E off the front of the tool. Should the shift piston overshoot this line, the tool is perfectly functional and there is nothing to worry about.
  • Page 7: Maintenance And Repair

    DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace RIVETER REPAIR AND MAINTENANCE This riveter has been manufactured to give maximum service with minimum care. In order to keep the tools in optimum operating condition, it is advisable to set-up a Preventive Maintenance check list including, at a minimum, the following: •...
  • Page 8: Head Sub-Assembly

    DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace HEAD SUB-ASSEMBLY • Make sure that the tool is disconnected from the pressurized air and remove the pulling head from the tool • Remove the five socket head cap screws (89) and socket head cap screw (90). Lift head assembly from the handle (61). Remove O- rings (40), adapter (86), O-ring (87) and gasket (88).
  • Page 9: Handle Sub-Assembly

    DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace with front end cap (3) upward. Using the end cap socket wrench (680A173) and a handle extension, tighten front end cap (3) to 150- 180 ft.-lbs. (203 to 244 Nm) torque.
  • Page 10: Cross Section Drawing Of G689

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace C R O S S S E C T I O N D R A W I N G G 6 8 9...
  • Page 11: Parts List For G689 Riveter

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace PART LIST FOR THE G689 (689D1) HYDRO-SHIFT RIVETER PART ITEM DESCRIPTION NUMBER PART NUMBER DESCRIPTION 680A103 CAP, SLEEVE P214 RING, BACK-UP (4.745, 4.375, .185)
  • Page 12: Exploded View Of G689

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace E X P L O D E D V I E W O F G 6 8 9...
  • Page 13: Priming The Hydraulic System

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace PRIMING THE HYDRAULIC SYSTEM 0.863 Specific gravity: RECOMMENDED HYDRAULIC FLUID Weight per gallon: 7.18 lbs. Open flash point: >200°C (392°F) The riveter is supplied with Dexron® III ATF type “A”.
  • Page 14: Bleeding Instructions

    DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace PRIMING THE TOOL After service, the riveter must be primed with hydraulic fluid before re-assembling the head cylinder. What is needed: 1/8” and 9/64” Hex Keys; 700A77 Bleed Bottle...
  • Page 15: Declaration Of Conformity

    TM-G689 Rev.: D DCR# 24-0319 DATE: 25 Sep 24 Federal Identification Code: 11815 © 2024 Cherry Aerospace Declaration of Conformity We, Cherry Aerospace Located at 1224 East Warner Avenue, Santa Ana, CA 92705-0157, USA, In accordance with the provisions of...

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