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Summary of Contents for Cherry Aerospace G-689
- Page 1 ORIGINAL INSTRUCTIONS G-689 Hydro-Shift CherryLOCK® Riveter 1224 E. Warner Ave Santa Ana, CA 92705 www.cherryaerospace.com...
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Page 2: Table Of Contents
T H E G 6 8 9 H Y D R O - S H I F T R I V E T E R T A B L E O F C O N T E N T S Description ................................ -
Page 3: Description
T H E G 6 8 9 H Y D R O - S H I F T R I V E T E R D E S C R I P T I O N The Cherry G689 Hydro-Shift Riveter is a heavy duty pneumatic-hydraulic tool designed s p e c i f i c a l l y f o r t h e i n s t a l l a t i o n o f a l l CherryLOCK®... -
Page 4: Safety Warnings
S A F E T Y W A R N I N G S • Approved eye protection should be worn when operating, repairing, or overhauling this tool. • Do not use beyond the design intent. • Do not use substitute components for repair. •... -
Page 5: How To Use The G689
HOW TO USE THE G689 Select the pulling head for the correct shank diameter and head style of CherryLOCK® rivet and attach it securely to the G689. For proper installation of the pulling head, see the pulling head tool sheet. Connect the air line to the tool. Insert the rivet into the application. -
Page 6: Fill And Bleed Instructions
F I L L A N D B L E E D I N S T R U C T I O N S To replace a small amount of oil in the tool, remove rear cap screw (39) located on the side of the head (13) being sure NOT to cycle the tool. -
Page 7: Overhaul
THE G685KT TOOL KIT OVERHAUL The disassembly and re-assembly procedures can be accomplished by following the instructions and the drawings on pages 11 and 13. Use extreme care during disassembly and re-assembly not to mar, nick or burr any smooth surface that comes in contact with O-rings. - Page 8 • Select a work table with a good vise. Place the head cylinder (13) in the vise with the front end cap (3) of the head cylinder (13) up. Tighten the vise securely. • Use the end cap socket wrench (680A173) and improvise a handle extension to 26-28". The end caps on the head cylinder have thin hex flats and a standard socket will slip over the hex corners.
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Page 9: Handle Sub-Assembly
Upon re-assembly, reverse the above procedures. Be sure to install O-rings and back-up rings using seal guides, where appropriate, to avoid cutting them. Always lubricate all O-rings. Just before placing the head sub-assembly onto the handle, see Fill and Bleed Instructions. •... -
Page 10: Adjustment Instructions
To re-assemble the handle, reverse the above procedure being certain that all the O-rings are properly lubricated before installation. • Insert power cylinder (63) with O-ring (64) into bottom of handle by installing seal guide (530A82) over the O-ring so that the tapered end of the seal guide is adjacent to the uppermost flange of the power cylinder. This will hold O-ring (64) snugly in its groove and prevent its being pinched against sharp edges of the handle bore as power cylinder (63) is forced into position. -
Page 11: Shift Piston Check
TO ADJUST SETTING: 1. Connect tool to air hose with a minimum of 90 psi and remove pulling head and sleeve cap (1). 2. Screw small end of setting gage (680A159) onto head piston (14) until hand-tight. 3. Cycle tool and hold trigger so that the gage is pulled into the tool head. Gage Point “A”... -
Page 12: G689 Pulling Heads
PULLING HEADS Pulling heads are not furnished and must be ordered separately. Make certain the pulling head is kept clean, especially around the riveting end, as adhesives, chips, sealants, etc., will clog up the serrations of the jaws and may cause slippage of the stem. Please refer to the pulling head charts below for the proper selection. -
Page 13: Cross Section Drawing Of G689
C R O S S S E C T I O N D R A W I N G G 6 8 9... -
Page 14: Parts List For G689 Riveter
PART LIST FOR THE G689 (689D1) HYDRO-SHIFT RIVETER ITEM PART ITEM DESCRIPTION NUMBER PART NUMBER DESCRIPTION QTY. 689C50 SUB-ASSEMBLY, HEAD P-214 RING, BACK-UP (4.745, 4.375, .185) 680A103 CAP, SLEEVE P-222 RING, QUAD (4.770, 4.350, .210) 680A105 SPRING 530B15 PISTON, AIR 680B107 CAP, FRONT P-302... -
Page 15: Exploded View Of G689
E X P L O D E D V I E W O F G 6 8 9... -
Page 16: Declaration Of Conformity
Declaration of Conformity We, Cherry Aerospace LLC, 1224 E. Warner Ave., Santa Ana, CA 92705 declare under our sole responsibility that the product t y p e G 6 8 9 Serial No. ___________________ to which this declaration relates is in conformity with the following standards EN ISO 12100- parts 1 &2...
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