Cherry Aerospace CherryLOCK G685B-S Original Instructions Manual

Cherry Aerospace CherryLOCK G685B-S Original Instructions Manual

Split hydro-shift riveter

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THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT 
Original Instructions
G685B-S
Sp lit Hydr o- Sh ift CherryLOCK® Riveter
1224 East Warner Ave,
Santa Ana, Ca 92705
Tel: 1-714-545-5511
Fax: 1-714-850-6093
www.cherryaerospace.com

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Summary of Contents for Cherry Aerospace CherryLOCK G685B-S

  • Page 1 THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  Original Instructions G685B-S Sp lit Hydr o- Sh ift CherryLOCK® Riveter 1224 East Warner Ave, Santa Ana, Ca 92705 Tel: 1-714-545-5511 Fax: 1-714-850-6093 www.cherryaerospace.com...
  • Page 2: Table Of Contents

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR  REPLACEMENT  T H E G 6 8 5 B - S H Y D R O - S H I F T R I V E T E R Description ..................T A B L E O F C O N T E N T S Specifications for G685B-S ............
  • Page 3: Table O F Description

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  T H E G 6 8 5 B - S H Y D R O - S H I F T R I V E T E R D E S C R I P T I O N The Cherry G685B-S Split Hydro-Shift Riveter is a heavy duty pneumatic- hydraulic tool designed specifically for...
  • Page 4 THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT   Approved eye protection should be worn when operating, repairing, or overhauling this tool.  Do not use beyond the design intent.  Do not use substitute components for repair.  Any modification to the tool, pulling heads, accessories or any component supplied by CHERRY®, or their representatives, shall be the customer’s entire responsibility.
  • Page 5: How To Use The G685B-S

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  HOW TO USE THE G685B-S Select the proper pulling head and attach it securely to the G685B-S. For proper installation of the pulling head, see the pulling head tool sheet. Connect the air line to the tool. Insert the rivet into the application. Place the pulling head over the rivet stem, pushing the tool until the pulling head is in contact with the rivet head.
  • Page 6: Fill And Bleed Instructions

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  F I L L A N D B L E E D I N S T R U C T I O N S This process is useful to replace a small amount of oil in the tool, place head assembly higher than the power unit. Remove rear cap screw (40) located on the side of the head being sure NOT to cycle the tool.
  • Page 7: Overhaul

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  THE G685KT TOOL KIT O V E R H A U L The disassembly and re-assembly pro- cedures can be accomplished by following the instructions and the drawi n g s o n p a g e s 1 1 a n d 1 3 . U s e extreme care during disassembly and re- assembly not to mar, nick or burr any smooth surface that comes in...
  • Page 8 THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT   Use the end cap socket wrench (680A173) and improvise a handle extension to 26"-28". The end caps on the head cylinder have thin hex flats and a standard socket will slip over the hex corners. The end caps (3 and 30) on the head cylinder (13) are factory tightened with a torque wrench from 150 to 180 ft.-lbs.
  • Page 9: Power Unit Sub-Assembly

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  appropriate, to avoid cutting them. Always lubricate all O-rings. Just before placing the head sub-assembly onto the pistol grip, see Fill and Bleed Instructions.  Insert release piston sub-assembly (28) into rear cap (30), making sure index pin in release piston sub-assembly (28) drops into recess in rear cap (30).
  • Page 10: Adjustment Instructions

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  To re-assemble the power unit, reverse the above procedure, being certain that all the O-rings are properly lubricated before installation. Take particular care to see that the O-rings, quad rings, and back-up rings are not pinched or damaged in the assembly process. ...
  • Page 11: Shift Piston Check

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  TO ADJUST SETTING: 1. Connect tool to air hose with a minimum of 90 psi and remove pulling head and sleeve cap (1). 2. Screw small end of 680A159 gage onto head piston (14) until hand-tight. 3. Cycle tool and hold trigger so that the gage is pulled into the tool head.
  • Page 12: Pulling Heads

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  PULLING HEADS Pulling heads are not furnished and must be ordered separately. Make certain the pulling head is kept clean, especially around the riveting end, as adhesives, chips, sealants, etc., will clog up the serrations of the jaws and may cause slippage of the stem. Please refer to the pulling head charts below for the proper selection.
  • Page 13: Cross Section Drawing Of G685B-S

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  C R O S S S E C T I O N D R A W I N G O F G 6 8 5 B - S...
  • Page 14: Parts List For G685B-S Riveter

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  ITEM NOPART NO. DESCRIPTION ITEM NO. PART NO. DESCRIP TION QTY. 680A103 CAP, SLEEVE P-301 PIN, COTTER, 3/32 DIA. X 3/4 SPRING 680A105 P-537 RING, RETAINING (EXT. Ø 1.125) 680B107 CAP, FRONT 530B92 CUSHION, BONDED P-652 RING, BACK-UP (.874, .768, .053) P-197 O-RING (4.762, 4.484, .139) P-826**...
  • Page 15: Exploded View Of G685B-S

    THIS MODEL HAS BEEN DISCONTINUED; SEE G686B‐S FOR REPLACEMENT  E X P L O D E D V I E W O F G 6 8 5 B - S R I V E T E R...
  • Page 16 Parker Hannifin Corporation ® LUBRIPLATE is a trademark of Fiske Brothers Refining Co. 1224 East Warner Ave, Santa Ana, Ca 92705 Tel: 1-714-545-5511 Fax: 1-714-850-6093 www.cherryaerospace.com © 2007 Cherry Aerospace TM-G685B-S Rev.: B DCR# 11-1287 Date: 12/02/11 Supplier’s Federal Identification Code: 11815...

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