We reserve the right to make changes to the content of this documentation. HOPPECKE Batterien GmbH & Co KG is not liable for any errors in this documentation. Liability for indirect damage arising in connection with the use of this documentation is also excluded.
➢ Sufficient conductivity ➢ Shock/vibration-free ➢ Minimum distances in accordance with EN 62485-2 must be ensured ➢ Sufficient room ventilation must be ensured ➢ The air in the battery room must be free of impurities www.hoppecke.com 4/20...
6 Important assembly instructions Once the stacking device has been successfully installed, ALL screws, nuts and front openings must be covered with caps. When wiring the battery system, insulated cables and connectors in accordance with EN 62485-2 must be used. www.hoppecke.com 5/20...
| Xtreme batteries with 80 Ah, 110 Ah, 130 Ah, 150 Ah and 170 Ah Half Section Full Section Base Frame (only as an extension (only as an extension to to the base frame) the base frame) 1-row grid | XtremeStack 2-row grid | XtremeStack www.hoppecke.com 6/20...
4 (8) x Washer 2 (4) x Nut M8 4 (8) x PE-cap 4 (8) x End - for M8 for M8 caps 40x40 2 (0) x Wall mounting 1 (0) x Locking blade lock Ø 10 mm www.hoppecke.com 7/20...
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6 (12) x Screw for 40 mm profile Connector for 80 Pressure M8x110 mm profile rivet 12 (24) x Washer 6 (12) x Nut M8 12 (24) x PE- 4 (8) x End for M8 cap for M8 caps 40x40 www.hoppecke.com 8/20...
You will need the following tools to assemble the fixture: ➢ Rubber hammer Large ratchet with 13mm socket ➢ ➢ 13mm wrench ➢ Spirit level Folding rule / measuring tape ➢ www.hoppecke.com 9/20...
➢ Once the connecting profiles have been inserted halfway into the first floor section, connect the second floor section using the connecting profiles. If necessary, use the rubber mallet to bring the floor sections together completely. www.hoppecke.com 10/20...
Take the pressure rivets (7) and insert them into the bottom side sections. They serve as end stops for the connectors. ➢ Then insert 2x connectors into each lower side panel. The closed sides of the connectors must face inwards to prevent the connectors from slipping through. www.hoppecke.com 11/20...
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A raising set is only required for the grid | XtremeStack VR12- 170 8x5 (8 batteries next to each other and 5 on top of each other) 1-row and 2-row. The raising set is installed with the connector and the screws between the bottom and top side sections (9). www.hoppecke.com 12/20...
The further assembly of the base and side parts, as well as the insertion of the batteries, is carried out as described above for the base frame. www.hoppecke.com 13/20...
The aisle connectors are bolted to the upper base assembly and the side section. www.hoppecke.com 14/20...
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Depending on the aisle width, the connecting part can be screwed in different ways to achieve the desired aisle width. ➢ If the frames have an aisle height of less than 2 metres, an optional elevation set must be used in addition to the aisle connectors. www.hoppecke.com 15/20...
Place a battery on the intermediate layer and then attach a spacer ➢ next to the battery. Repeat the steps until the first layer is filled. ➢ Place two intermediate layers on the first row of batteries and repeat the process. www.hoppecke.com 16/20...
13 Interconnection of the batteries Once the batteries have been installed and the stacking device has been attached, the batteries can be interconnected. Ensure that the connectors and connection cable are insulated to further ensure protective insulation. www.hoppecke.com 17/20...
14.1 Raised floor adapter If the load-bearing capacity of the raised floor is insufficient, the grid | XtremeStack can be placed directly on the subfloor using a raised floor adapter. This is attached to the adapter using a bracket. www.hoppecke.com 18/20...
The load distributor can be used to install an grid | Xtreme Stack in buildings with limited load-bearing capacity. This reduces the surface load to 1000 - 2000 kg/m². The grid | XtremeStack can be placed on the load distributor as on a normal floor. www.hoppecke.com 19/20...
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Internet: www.HOPPECKE.com E-mail: service@hoppecke.com Service-Hotline Deutschland: 0800 246 77 32 Internationale Service-Hotline: +49 180 5 22 9999 Copyright HOPPECKE Batterien GmbH & Co. KG All rights reserved, also in the case of patent and utility model applications, reserved. www.hoppecke.com 20/20...
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