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Tatu Marchesan ULTRA FLEX Instruction Manual

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  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 Introduction Ultra Flex and Ultra Flex Suprema planters are specially designed to perform no-till or conventional planting of corn, soybean, rice, bean, peanut, delinted cotton, sorghum and others with superior quality. The Ultra Flex planter performs a precise plantation using perforated or slotted seed plates for many cultures.
  • Page 4 Furrow opening / Unaligned double discs Scarifier spindle / Fertilizer depth Opening the seed furrows Seed depth and floating range of the row unit 54 & 55 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 5 2. Working preparation 89 to 92 Blower activation Reducing the cardan shaft length Cardan shaft assembly / Hydraulic motor blower activation Standard seed plates Optional seed plates ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 6 112 to 115 Baffle position Standard seed plates Optional seed plates 113 to 115 vDrive components maintenance 3. Adjustments and operations Adjustments and quick inspections 4. Important 5. Notes ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 7: General Information

    NOTE original purchaser thereof at retail has used or allowed to be used parts, not made or supplied by Marchesan S/A. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 8: Working Safely

    • The instructions under this symbol refers to the safety of the operator or third parties, therefore it should be carefully read and observed. ULTRA Flex and ULTRA Flex Suprema are easy planters to operate, requiring however the basic and essential cautions to its handling.
  • Page 9 Any contact may result in severe shocks, injuries or death. For your protection and safety, always wear adequate clothes and footwear while operating the equipment. Always use the safety locks to transport the equipment. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 10 Make sure the equipment is properly supported. • Please check the general safety instructions on the back cover of this manual. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 11 • Check all laws and regulations regarding the height limits and load width while transporting the equipment on truck or trailer. If necessary use banners, lights and other devices in order to give adequate warning to the other drivers. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 12: Lifting Points

    To the operator Lifting points ULTRA FLEX and ULTRA FLEX SUPREMA planters have adequate lifting points, being two in the rear and one in the front part of the equipment. When lifting with a hoist, it is essential to hitch the cables to these points.
  • Page 13 . Read the manual before attempting to work with the equipment. Lea el manual antes de iniciar el uso del equipo. 05.03.03.1428 05.03.03.1565 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 14 0 5 . 0 3 . 0 3 . 1 4 2 4 Adhesive label Model Serial number Serial number Serial number 05.03.03.3853 05.03.03.3854 05.03.03.3872 ULTRA FLEX Small logo Big logo ULTRA FLEX logo ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 15: Technical Specifications

    4377 4620 95 - 110 400 (320) 4497 4792 4500 5320 1540 (120 - 140) 450 (360) 5053 5178 500 (400) 5103 5356 550 (440) 5454 5631 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 16 6252 6330 600 (480) 6410 6600 150 - 180 7200 8020 2440 700 (560) 7000 7376 (200 - 230) 750 (600) 7473 7600 850 (680) 8188 8562 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 17 Tires: 700 x 16 - 10 tarps - The correct inflation is important and it must be the same on all tires (75 PSI). Ultra Flex 9, 10, 11 and 13 row units - 4 tires; Ultra Flex 15 and 17 row units - 6 tires.
  • Page 18 11 - Parking stand 05 - Row marker 12 - Wheelset 06 - Fertilizer row unit 13 - Hydraulic cylinder 07 - Seed row unit 14 - Tractor hitch ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 19 13 - Hydraulic cylinder 06 - Fertilizer row unit 14 - Blower 07 - Seed row unit 15 - Cardan shaft 08 - Ladder 16 - Tractor hitch ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 20: Drawbar Assembly

    • Place the tractor hitch (C), using a pin (D) and cotter pin. • Fasten the hose holder (E) to the drawbar using bolts, spring washers and nuts. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 21 Check the illustrations below: Ultra Flex drawbar (9, 10 and 11 row units) Ultra Flex drawbar (13, 15 and 17 row units) ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 22 Assembly Extensor assembly • After assembling the drawbar, assemble the extensor (A) to the frame and drawbar using the pins (B) and (C) and lock pin. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 23 Hydraulic circuit (9 and 10 row units) Item Description Quantity 3/8 x 4000 TC-TM hose 3/8 x 4300 TC-TM hose Male quick coupler Agr 1/2 Npt w/ lid ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 24 Hydraulic circuit (11 and 13 row units) Item Description Quantity 3/8"x 1700 TR - TC hose 3/8" x 4000 TR - TM hose Oil conductor Male quick coupler Agr 1/2" Npt w/ lid ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 25 3/8" x 1700 TR - TC hose 3/8" x 600 TR - TC hose 3/8" x 4000 TR - TM hose Oil conductor Male quick coupler Agr 1/2" Npt w/ lid ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 26 The row markers feature an independent lift activation that can be activated NOTE without raising or lowering the planter. Have a special care to not let people or animals close to the marker discs operation area. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 27 Assembly Hydraulic circuit for the hydraulic row marker ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 28 Assembly Hydraulic circuit for the hydraulic row marker tables Item Ultra flex 4045 (9 row units) Ultra flex 4495 Item (10 row units) Sequence valve Sequence valve 3/8" x 3400 TR-TC hose 3/8" x 3625 TR-TC hose 3/8" x 3600 TR-TC hose 3/8"...
  • Page 29 3/4" open end wrench to hold the bolt and another one to loose the nut. Loose the nut and bolt (C) using the same procedure with the wrenches and thus releasing the row unit. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 30 (K). If the adjuster gets loose, fasten the thread until it tighten properly. Overtightening it may break the quick locking and the disc locking. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 31: Tractor Preparation

    2) Couple the hoses to the tractor quick couplers with double command. There are two hoses to raise or lower the planter and two to activate the row markers. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 32 Setting the planter in transport position After hitching the planter, totally lift the row units by activating the hydraulic cylinder. Lift the parking stands (C), according to the illustration. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 33 During transporting and maintenance, always use the safety locks (A) on the hydraulic cylinders rods of the row markers and wheelsets. Only fill the planter in the work place. IMPORTANT Never transport the planter with load excess. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 34 Place the chain in the sprockets again. Release the lever by loosening the chain tightener pin. Turn the driven shaft always to the clockwise direction. NOTE ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 35 Working preparation Spacing between row units ULTRA FLEX leaves the factory with a minimal row spacing according to the requested number of row units, allowing a possibility of other spacings if the crop needs it. Positioning the row units in the frame...
  • Page 36 850 - 900 700 - 750 or 800 600 - 650 4495 Frame Number of row units Spacings 800 - 850 or 900 650 or 700 4845 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 37 Number of row units Spacings 750 - 800 - 850 or 900 650 or 700 6645 Frame Number of row units Spacings 750 or 800 7545 500 - 550 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 38 Check if the planter is properly supported to avoid accidents. The following instructions are necessary when placing or removing any row unit in the equipment. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 39 3) Loosen the bolts (D) that fasten the support bearing of the hexagonal shaft and release the chain tightener (E), if necessary. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 40 Fasten the bearings, tighteners and place the drawbar according to the instructions on pages 18, 19 and 20, keeping the spacing as big as possible always. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 41 • Release the frontal part of the upper rocker arm; • Lift the row unit and lock using the upper rocker arm; • Remove the rod/double disc from the fertilizer row. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 42 Filled distance – Empty distance x 100 Empty distance The tires must have the same design, same inflation and same adjustment NOTE of springs over the wheelset arms. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 43 • Do not transit with load excess over the planter. Ideal working speed The Ultra Flex and Ultra Flex Suprema planters work with higher efficiency at speeds from 5 to 7 Km/h. When planting corn, operate at speeds from 5 to 5.5 km/h.
  • Page 44 • To use a plate that has 5,5 mm of thickness, place a false ring of 3,0 • Do not put a false ring if a plate that has 8,5 mm of thickness is used. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 45 • For the soybean plate that features a double row of holes, it is necessary to use the double rocker arm (with two pulleys). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 46: Adjustments And Operations

    Therefore, it is always indispensable to make the practical distribution tests, as indicated on page 50. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 47                            ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 48 2.23 x 20 = 44.6 = 1.86 seeds per meter. Answer: Using a seed plate with 20 holes, 1.86 seeds per linear meter will be distributed (26 x 38 combination). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 49 Therefore, it is always indispensable to make the practical distribution tests, as indicated on page 50. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 50 1" coil pitch augers (optional). This auger transports approximately 17 grams of granulated commercial fertilizer per turn. 2" coil pitch (Standard) 1" coil pitch (Optional) ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 51 Adjustments and operations ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 52: Practical Test Of Seed And Fertilizer Distribution

    • When there is a change in the batch of seeds as well as in the fertilizer manufacturer, everything must be assessed again. • It is important to assess all adjustments again after the first day of work. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 53 X = 1,125 grams in 50 meters in each row unit. Adjust the equipment to distribute the found amount or the best approximation in the delimited space for the test. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 54 The furrow opening for the fertilizer placement can be done by the unaligned double discs or scarifier spindle. Unaligned double discs These discs feature flexible and adjustable internal scrapers to remove earth that accumulate in their internal side. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 55 The fertilizer position related NOTE to the seed should be carefully observed. The ideal is to deposit the fertilizer twice as much of the seed depth. Spring pressure bracket ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 56 0.5 cm or 1 cm. (See illustration on the next page). The depth gauge wheels possess independent lateral and vertical oscillation NOTE to follow the differences of the ground ondulation. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 57 While adjusting the press wheels it is important NOTE to consider the soil type, seed type and depth of planting to not affect the plants emergence. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 58 • Always use tires that have the same design and width to start planting. • If necessary, put 3/4 of water in the tires and keep the same inflation. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 59: Finishing Instructions

    In order to do so, activate the lever (A) to turn off the clutches. If the clutch is not disassembling, the adjustment can be done by the NOTE intermediate bar (B). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 60 Never activate the hydraulic cylinders partially. Either when raising or NOTE lowering the planter, fully activate it. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 61 Working angle The marker discs feature angle and distance adjustments to facilitate the soil opening. In order to do so, loosen the nut and adjust as necessary. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 62: Operations - Important Points

    • For adjustment and verification of the cutting parts (row units) of the equipment, it is necessary to disconnect the clutches to avoid wastes. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 63: Seed Plates

    15 mm 4 mm 05.03.01.6213 Ring for corn with recess of 1.0 1 mm 05.03.01.6215 mm (Green) Ring for corn with recess of 2.0 2 mm 05.03.01.6216 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 64 Optional Automatic reset spindle Marchesan optionally supplies an automatic reset spindle (A). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 65 • Lastly, fasten the covering wheel set to the parallelogram arm (J) using a bolt (K), spring washer, flat washer and nut. The support (B) is right or left to release the tire from the planter. NOTE ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 66 • Assemble the press wheels (K) to the adjuster (H) using a bolt (L) and spring washer. Assemble the lever (F-1) to the adjuster (H). • Join the press wheel arm (I) to the arm support (A) using a bolt and nut. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 67 Marchesan optionally supplies the spoke press wheels (A). The row unit with spoke press wheel is delivered assembled with a wheel cover (B) that can be removed if necessary. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 68 We point that the two planters should be from the same model to use the double drawbar. The double drawbar instructions NOTE manual is provided separately. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 69 (D). Adjust the sensor (E) in a way that it stays aligned with the magnet (F) at a distance from 3 to 5 mm of the bolt shaft. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 70 After adjusting the amount of seeds, it is necessary to adjust the sensor (A) NOTE in a way that it aligns with the magnet (B) of the seed shaft, at a distance from 3 to 5 mm. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 71 • Allows the plantation at night with total precision, raising the planter income. For more information, consult the PM 100 manual or search for a local NOTE representative. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 72 • Allows the plantation at night with total precision, raising the planter income. For more information, consult the PM 400 manual or search for a local NOTE representative. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 73 • Every planter model can receive the hydraulic / electronic system to replace the mechanical transmission. Easy maintenance: • The color pattern of the cables and the diagnosis center in a single terminal station facilitates the discovery of possible problems. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 74 Optional TATU precision agriculture - Components connection ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 75 Optional TATU precision agriculture - Module box LIFTING SENSOR SOLENOID 4 SOLENOID 3 SOLENOID 2 SOLENOID 1 ENCODER 4 ENCODER 3 ENCODER 2 ENCODER 1 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 76 The command panel (A) should be installed in a place that is easy to access to the tractor conductor. For a bigger commodity, we recommend installing the control panel (A) in the tractor cab, thus facilitating the clutch reset. Clutch electronic reset ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 77 Optional Single seed hopper Marchesan optionally supplies a single seed hopper (A). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 78: Maintenance

    • Introduce an enough amount of new grease. Special attention should be given to the lubrication intervals on the ATTENTION different points of the planter. Lubricate every 10 hours of service ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 79 Maintenance Lubricate every 10 hours of service ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 80 Maintenance Lubricate every 50 hours of service ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 81 • Do not forget to lubricate the metering grease fittings daily as mentioned on the 'lubrication' page, avoiding future problems. To improve the fertilizer dropping, use the fertilizer tube (I) when necessary. NOTE ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 82 The hubs should rotate with the hand applying a small effort. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 83 • It is not necessary to release all the clutch set; just remove the chain (A), bolt (B) and lock. Check if the planter is properly supported in order to avoid accidents. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 84 • Carefully observe the correct position of the chain and wheelset tightener. If it is necessary to remove the free turn transmission activation (A), observe NOTE its proper assembly in the correct position according to the illustration. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 85 • Remove the extensor, articulate the drawbar upwards and lock it. • Keep the planter properly supported and avoid the direct contact of the discs and tires with the soil. Use TATU original parts only. NOTE ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 86 Ultra Flex Suprema Vacuum seed metering ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 87 • After that, couple the conductor hose (F) using the clamp, passing it over the wheelset shaft and going to the equipment rear. Carefully read the instructions found in the blower. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 88 (B), flat washer, blower support fastener, spring washer and nut. • Then, assemble the blower (C) to the blower rear support (A), locking it with bolts (D), spring washer and nuts. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 89 For tractors which not have a direct free NOTE return (C) to the reservoir, it is necessary to consult the resale to make the adaption. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 90 Then, lock the rear part of the row (D) using bolts (E), spring washers and nuts. Lastly, fasten the vacuum seed meter (F) and the seed hopper (G). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 91: Blower Activation

    This practice is extremely harmful to the terminals and universal joints. If it is necessary to perform a maneuver, make it while the homocinetic cardan is moving. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 92 The contact surface between the hub and the bar shall not be smaller than NOTE 1/3 of the total length. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 93 Garfos internos desalinhados Hydraulic motor blower activation Couple the hydraulic motor and cylinder hoses to their respective hydraulic outputs in the tractor. Free return to the reservoir ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 94 Working preparation Standard seed plates - Ultra Flex Suprema Seed plates Amount of holes Hole diameter CORN 32 holes Ø 4,5 mm SOYBEAN 70 holes Ø 4,0 mm Optional seed plates - Ultra Flex Suprema MARCHESAN optionally supplies these seed plates for several crops, according to...

  • Page 95: Adjustments And Operations

    Therefore, it is always indispensable to make the practical distribution tests, as indicated on page 50. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 96                            ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 97 • Constant working speed of the planter: Corn / Sunflower = 5 to 6 km/h; Bean / Sorghum / Delinted cotton = 6 km/h; Soybean = 7 km/h. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 98: Changing The Seed Plates

    • Pull the lid fasteners (A), removing the carcass (B). • Applying a small hand effort, turn the fastener (C) following the arrow direction (left hand thread), releasing it. Arrow detail Lado oposto ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 99 • After placing the seed plate (D), position the fastener (C), hold the bolt (E) and turn it in the opposite way of the arrow. • Lock the carcass (B) with the lid fasteners (A). ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 100: Deflector Plate Adjustment

    (B) and release the wing nut to isolate the amount of seeds in the hoppers. After the inspection, tight the wing nut properly so it will not get loose NOTE during operation. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 101: Appropriate Suction

    Vacuum meter detail Flow control valve detail Whenever adjusting the valve, it is necessary to make a verification in the NOTE seed plate performance. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 102: Adjusting The Selectors

    It can be regulated in several positions. These adjustments should be made individually in all row units. Remove the cover (C) periodically to clean the residues. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 103 • Odd material in the fertilizer Interruptions • Check the fertilizer quality or cobbled fertilizer in the fertilizer • Deformed fertilizer tube • Replace the tube metering ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 104: Safety Stickers

    Marchesan provides these stickers, upon request and indication of the respective serial numbers. Adhesive label Model Serial number Serial number Serial number 05.03.03.3909 05.03.03.3853 05.03.03.3854 ULTRA FLEX SUPREMA ULTRA FLEX Small logo Big logo SUPREMA logo ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 105: Maintenance

    Soon after, use compressed air for cleaning all the seed meterings. Seal detail • Use graphite powder in the vacuum switch (C). NOTE • Never use sharp or metallic objects to scrape the seed plates. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 106: Blower Maintenance

    • Replace the belt only by an original one. 1 cm The tension distance should not be bigger than 1 cm. NOTE Use Shell Stamina RL 2 or equivalent grease on the bearing (F) fan. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 107 Titanium Apollo Titanium Apollo ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 108: Components And Assembly

    Components and assembly Weight reducer Brush flow Neck Anti leap Flex brush View Base Seed plate seat ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 109 (breaks, cracks and others) in the seeds and also raise the chances of the seeds to remain organized in the seed plate holes. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 110 BEAN (MEDIUM) 70 holes 05.03.01.8468 SOYBEAN 80 holes 05.03.01.8483 BEET / ONION 32 holes 05.03.01.8496 SORGHUM 32 holes 05.03.01.8159 PEANUT 32 holes 05.03.01.8497 CANOLA 80 holes 05.03.01.8498 ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 111 Precision Planting Precision Planting vacuum seed meter ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 112 Special attention should be given when placing the seed plate. Be sure to NOTE not curl or smash the seal. If there is any damage such as cracks or mends in the seal, replace it immediately. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 113 • Spray powder graphite in the pneumatic sealing (A). NOTE • Never use sharp or metallic objects to scrape the seed plates. ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 114 4 (four) adjustment levels, which the operator can adjust according to the seed size. For a better performance in the plantation, the operator should follow the tables from the previous pages. Baffle adjustment Standard seed plates - ULTRA FLEX PRECISION PLANTING Bean Culture Corn...
  • Page 115 Working preparation Optional seed plates - PRECISION PLANTING Optionally, MARCHESAN supplies seed plates for several crops, according to the list below: ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 116 3.175 Hole diameter Part number 05.03.01.8482 05.03.01.8482 05.03.01.8491 05.03.01.8491 Singulator Part number 05.03.06.2472* 05.03.06.2472* 05.03.06.2472* 05.03.06.2472* Ejector Part number 05.03.06.2570 05.03.06.2570 05.03.06.2570 05.03.06.2570 * Standard part. NOTE ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 117 Working preparation Optional seed plates - ULTRA FLEX PRECISION PLANTING Culture Sunflower Size (Qualitative) Size (Seed / Kg) 6,6K - 10K 27 - 30 27 - 30 27 - 30 15 - 17 Vacuum (Millibar) Baffle position Number of holes...
  • Page 118 • C h e c k t h e c a l i b r a t i o n a n d m o t o r Wrong settings twice • Using hydraulic motors population • Check if the rotation of seeds setting is correct ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 119 Av. Marchesan, 1979 - P.O. Box 131 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 - Fax 55.16.3382.3316 Sales 55.16.3382.1009 - Parts 55.16.3382.8297 - Exportation 55.16.3382.1003 e-mail: tatu@marchesan.com.br www.marchesan.com.br ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 120 Notes ULTRA FLEX / ULTRA FLEX SUPREMA Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

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