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INDUSTRIAL
VACUUMS
SV1-825-MBSV
INSTRUCTION
INSTRUCTION
MANUAL
MANUAL
GEBRAUCHS-UND
GEBRAUCHS-UND
WARTUNGSANLEITUNGEN
WARTUNGSANLEITUNGEN
INSTRUCTIEHANDLEIDING
INSTRUCTIEHANDLEIDING
ISTRUZIONI PER L'USO
ISTRUZIONI PER L'USO
E LA MANUTENZIONE
E LA MANUTENZIONE
INSTRUCTIONS D'UTILISATION
INSTRUCTIONS D'UTILISATION
ET D'ENTRETIEN
ET D'ENTRETIEN
INSTRUCCIONES DE USO
INSTRUCCIONES DE USO
Y MANTENIMIENTO
Y MANTENIMIENTO
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Summary of Contents for MaxVac SV1-825-MBSV
- Page 1 INDUSTRIAL VACUUMS SV1-825-MBSV INSTRUCTION INSTRUCTION MANUAL MANUAL GEBRAUCHS-UND GEBRAUCHS-UND WARTUNGSANLEITUNGEN WARTUNGSANLEITUNGEN INSTRUCTIEHANDLEIDING INSTRUCTIEHANDLEIDING ISTRUZIONI PER L’USO ISTRUZIONI PER L’USO E LA MANUTENZIONE E LA MANUTENZIONE INSTRUCTIONS D’UTILISATION INSTRUCTIONS D’UTILISATION ET D’ENTRETIEN ET D’ENTRETIEN INSTRUCCIONES DE USO INSTRUCCIONES DE USO Y MANTENIMIENTO...
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Page 2: Table Of Contents
INFORMATIVE SECTION Preface ........................3 1.2 Identification of the main parts ..................5 Optional parts .......................5 1.4 Manufacturer’s identification data ..................6 1.5 Identification plate .......................6 1.6 Permitted Uses .......................6 1.7 Allowed environmental conditions ................6 Noise level ..........................7 Technical data .......................8 1.10 Warranty ........................9 SAFETY SECTION Safety Information ......................10 Safety requirements ....................11 Safety plates and symbols ....................13 Residual risks ......................15 Applied Directives... -
Page 3: Informative Section
This manual is integral part of the vacuum and must accompany it at all times, until it’s demolition. In the event it is lost or damaged, you can request another copy from MAXVAC (here after simply called MAXVAC). - Page 4 This manual is an integral part of the vacuum cleaner and must accompany it at all times, until its demolition. In the event it is lost or damaged, you can request another copy from MAXVAC. The technical information contained in this manual is exclusive property of MAXVAC and must be considered confidential.
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Page 5: Identification Of The Main Parts
6. collection container for vacuum material 7. container release lever 8. accessory holder 9. blower 10. negative pressure indicator 1.3 Optional parts MAXVAC provides a wide range of optional accessories, according to the application of the vacuum. MAX-VAC.COM +41 (0)41 411 4195... -
Page 6: Manufacturer's Identification Data
1.4 Manufacturer’s identification data MAXVAC Mülibodenstrasse 3 8172 Niederglatt Switzerland phone +41 (0)43 411 4195 e-mail: sales@max-vac.com website: www.max-vac.com 1.5 Identification plate The data on the vacuum identification plate must be referred to in any correspondence with the manufacturer or the dealer. Intended use This model has been designed, anufactured and protected solely for professional industrial ex- traction of non-flammable and non-toxic wet and/or dry dust and shavings. Any other use is con- sidered IMPROPER. -
Page 7: Noise Level
Noise level Photometric tests carried out on these specifi c models have shown a sound pressure level of SV1-825-MBSV 72 dB(A) Attention! For sound pressure levels above 85 dB(A), exposed workers must wear suitable personal protective equipment (PPE), such as type-approved individual hearing protection. Under these conditions, workers must be provided with adequate training and information risks arising from noise exposure. -
Page 8: Technical Data
1.9 Technical data POWER* TENSION V-HZ 230 - 50/60 DEPRESSION mBar MAX AIR FLOW mc/h INLET FILTER 24.000 SURFACE NOISE dB(A) LEVEL 65/100 WEIGHT DIMENSIONS 66x80x153 Packaging weight = 18 Kg MAX-VAC.COM +41 (0)41 411 4195... -
Page 9: Warranty
1.10 Warranty MAXVAC guarantees this model of vacuum cleaner for a period of 24 months from the date of purchase, indicated on the receipt at the time of delivery of the product. The guarantee is null and void in the event that the vacuum is repaired by unauthorised third parties or by using equipment, accessories or components not supplied or not authorised by MAXVAC, or if the serial number is removed (during the guarantee period). -
Page 10: Safety Section
Adequate training is crucial to this end. MAXVAC shall not be held liable for accidents or damage due to the improper use of the vacuum by untrained personnel or to failure to comply, even partially, with the occupational safety standards and intervention procedures contained in this manual. -
Page 11: Safety Requirements
• In the event that the Customer installs a tool not supplied by MAXVAC on the vacuum, it is essential to verify that the safety requirements of Machinery Directive 2006/42/CE are met, notwithstanding that MAXVAC shall not be held liable for problems caused by the use of that part. - Page 12 This manual must always be kept at hand for consultation on the operating cycle and for clarifying any doubts. • In the event it is lost or damaged, request another copy from MAXVAC. Attention! This vacuum can contain harmful dust.
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Page 13: Safety Plates And Symbols
Attention! Ensure that all safety messages are perfectly legible. Clean them with cloth, water and soap. Do not use solvents, naphtha or petrol. Replace damaged plates requesting them from MAXVAC. In the event that a plates is located on a piece that is replaced, ensure that a new plate is affixed to the new piece. Attention! Upper limb crushing hazard while inserting and locking the refuse container in place under the vacuum. - Page 14 Attention! Carefully read this use and maintenance manual before using the vacuum or carrying out maintenance interventions. Attention! Carefully read the instructions on the packaging before handling and unpacking the vacuum. MAX-VAC.COM +41 (0)41 411 4195...
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Page 15: Residual Risks
It is strictly prohibited to remove the safety plates from the vacuum and/or it’s components and packaging. MAXVAC shall not be held liable for the vacuum’s safety in the event of failure to comply with this prohibition. 2.5 Applied Directives... -
Page 16: Handling, Unpacking And Installation Section
HANDLING, UNPACKING AND INSTALLATION SECTION 3.1 Handling Attention! The instructions for transporting and unpacking the vacuum correctly are shown also on the packaging. The instructions below also include the operations to be carried out in the event that the vacuum must be packed or unpacked again for subsequent transport. -
Page 17: Unpacking
3.2 Unpacking - Cut and remove the two packaging fasteners, - With a screwdriver remove the staples that secure the carton to the pallet - Remove the carton MAX-VAC.COM +41 (0)41 411 4195... - Page 18 - Loosen and remove the fastening screws and brackets from both sides The cardboard packaging is recyclable and should be collected separately to prevent environmental impact. Attention! Keep the pallet and the fastening brackets. In the event of subsequent transport, the vacuum must be secured to the pallet using the same fastening system.
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Page 19: Installation
In the event that one or more components are damaged, do not continue with installation and inform MAXVAC about the anomaly and agree upon the actions to be taken. The vacuum is already equipped with a suction fi lter, which allows extracting only dry dust or debris. - Page 20 The following operation must be carried out by a qualified electrician. Ensure that the power supply line corresponds to the voltage and frequency indicated on the identification plate and that it is efficiently earthed. The socket to power the vacuum must be protected by a mains disconnect switch in compliance with EU standards. Insert the plug (standard supply) into the socket. Attention! Do not insert the plug into the socket with wet hands.
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Page 21: Operation Section
OPERATION SECTION 4.1 Description of the controls Attention! The vacuum can be used solely by authorised personnel after having read these use and maintenance instructions. The user of the equipment and the maintenance technician, who carry out operations on the vacuum, must be adequately educated, informed and trained, in compliance with the occupational safety standards in force and, during the various operations, must wear personal protective equipment (PPE), such as safety footwear, gloves, protective goggles, mask, etc. -
Page 22: Operating Cycle
4.2 Operating cycle Ensure that the power cord is intact and in perfect state. Attention! Before inserting the plug, ensure that the voltage of the power supply line corresponds to the one indicated on the vacuum’s identification plate. - Ensure that the power plug is inserted into the socket correctly. - Make sure the hose is properly inserted and locked in the suction inlet. - Page 23 If the direction of rotation is not correct, insert a screwdriver into the notch inside the plug and reverse the two poles with a rotation of 180°. WARNING! Before turning the vacuum on again, ensure that the pump has fully stopped. MAX-VAC.COM +41 (0)41 411 4195...
- Page 24 To move the vacuum use the special grip on the rear part. WARNING! During operation, prevent the hose from rolling up or being bending. The SV1-825-MBSV models feature a vacuum gauge indicating the level of negative pressure inside the vacuum. The vacuum gauge indicates the condition of the filter: negative pressure increases indicate filter clogging, with consequent reduction of the suction power. When the filter is clogged, the vacuum meter indicates the value shown in the table below.
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Page 25: Emptying The Refuse Container
WARNING! Do not, under any circumstance, use the machine with a clogged fi lter. Attention! If the vacuum is not working properly after having cleaned the fi lter, it can mean that the fi lter is clogged and needs to be replaced. 4.3 Emptying the refuse container Attention! Wear PPE (gloves, dust mask, goggles, etc.) during this operation According to the amount and type of extracted material, it is important to periodically verify the refuse container, preventing it from fi lling up excessively. - Page 26 - empty the vacuum container in the dedicated container and dispose of it in compliance with the standards in force in the country of use Attention! In the event that the container weighs over 15 Kg, have somebody help you Attention! Waste must be disposed of in compliance with the standards in force in the country of use. In the event of use with class M and H dusts, these must be conveyed to a special bag. MAX-VAC.COM +41 (0)41 411 4195...
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Page 27: Inserting And Locking The Refuse Container
4.4 Inserting and locking the refuse container - place the container under the vacuum, holding the lever raised, until it stops against the stop - fully lower the lever that locks the container using both hands. Attention! Upper limb crushing hazard! Do not, under any circumstance, place your hands between the container and the vacuum while locking it. 4.5 Storage - Decommissioning Remove the filter and clean it; empty the refuse collection container and store the vacuum in a place protected against weather agents with the temperature ranging between 5 and 45 °C and cover it with a nylon tarp to protect it against dust. -
Page 28: Maintenance Section
MAINTENANCE SECTION Attention! Special vacuum maintenance must be carried out solely by specialised technicians authorised by the MAXVAC dealer. 5.1 Informative notes This section describes the checks and routine maintenance operations required to ensure proper vacuum operation. Maximum reliability and minimum maintenance costs are the result of a planned maintenance and inspection schedule carefully followed throughout the entire lifespan of the vacuum. -
Page 29: General Safety Regulations
General safety regulation Attention! All the operations described above must be carried out with the plug disconnected from the socket. Before starting any maintenance or cleaning operation, wear suitable PPE (protective clothing, goggles and/or gloves, etc.) according to the work to be done. - Page 30 Check that the power cord and the plug are not damaged: replace them immediately if there are any signs of wear, using a cord of the same type (information c/o MAXVAC). This operation is the sole responsibility of an electrician.
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Page 31: Replacing The Filter
5.3 Replacing the filter Attention! Wear appropriate PPE (dust mask, latex gloves, goggles, etc). To replace the filter, proceed as follows - turn off the machine - disconnect the vacuum from electric power supply - remove the container as described at point 4.3 - from the bottom of the filter chamber, release the clip and remove the cage filter securing pin to the filter shaker lever MAX-VAC.COM +41 (0)41 411 4195... - Page 32 - Unlock the two locking hooks from both sides of the base of the head on the filter chamber - remove the head with its base - remove the HEPA filter, following the procedure mentioned above. - remove the filter and place everything on a worktop MAX-VAC.COM +41 (0)41 411 4195...
- Page 33 - insert and lock the container into position - place the head on the filter chamber (possibly after adding the band with the HEPA filter) - lock the two fastening latches (C) - connect the power supply - turn the vacuum on, checking its operation. EXCLUSIVELY USE FILTERS MANUFACTURED BY MAXVAC MAX-VAC.COM +41 (0)41 411 4195...
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Page 34: H Filter (Or Hepa Filter)
5.4 H filter (or HEPA filter) The HEPA filter is capable of retaining almost 100% of vacuumed dust. The vacuum equipped with this type of filter must be periodically verified relative to the filtering ability. Attention! To replace the HEPA filter wear appropriate PPE (dust mask, protective goggles, latex gloves, etc.). - To replace the HEPA filter, remove the head, the containment band of the H filter and flip it. Unscrew the fastening screw of the filter (A). -Remove the filter, place it inside a plastic bag, close it and dispose of it in compliance with the laws in force, according to the extracted material. - Install the new filter and lock all with the (A) previously removed screw. EXCLUSIVELY USE FILTERS MANUFACTURED BY MAXVAC MAX-VAC.COM +41 (0)41 411 4195... -
Page 35: Troubleshooting
- No power supply power cord The vacuum does not start - Reset the circuit breaker - Circuit breaker tripped (TB) (TB) - Contact the MAXVAC tech- nical service centre - Shake the filter. Should this - Clogged filter not be enough, replace it. The vacuum gauge indicates... -
Page 36: Scrapping
Scrapping In case of scrapping, to avoid damage to the environment, all components of the vacuum cleaner, must be disposed of responsibly, in appropriate landfills, in compliance with current legislation Before scrapping the machine, the plastic and rubber materials must be separated from the electrical material. Correct disposal of the product (electrical and electronic equipment waste) The electrical and electronic parts of this product must be disposed of in compliance with Local Legislative Decree (Directive 2002/96/EC on WEEE - Waste Electrical and Electronic Equipment) -
Page 37: Maintenance Log
MAINTENANCE LOG INTERVENTION 1: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: INTERVENTION 2: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: MAX-VAC.COM +41 (0)41 411 4195... -
Page 38: Technical Assistance
INTERVENTION 3: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: INTERVENTION 4: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: MAX-VAC.COM +41 (0)41 411 4195...
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