Kränzle quadro 800 TST Operating Manual

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Operating manual (21 pages)

Operating manual (21 pages)

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Technix Rubber & Plastic Ltd

022-42826

www.technix.ie

Original-Operating manual

H i g h - p r e s s u r e c l e a n e r s

Read and conform safety instructions before use!

Keep instructions in a safe place for later use and

pass them on to any future user.

www.kraenzle.com

- GB

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Page 1 Technix Rubber & Plastic Ltd 022-42826 www.technix.ie Original-Operating manual - GB H i g h - p r e s s u r e c l e a n e r s Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.
Page 2: Technical Data
Technix Rubber & Plastic Ltd Technical data 022-42826 www.technix.ie Technical quadro quadro quadro quadro quadro data 800 TST 1000 TST 1200 TST 1000 TS 1200 TS Operating pressure, steplessly adjustable 30 - 250 bar 30 - 220 bar 30 - 180 bar 30 - 220 bar 30 - 180 bar Perm.
Page 3: Table Of Contents
Technix Rubber & Plastic Ltd Description 022-42826 www.technix.ie Dear customer We would like to congratulate you on your new high pressure cleaner with inte- grated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using for the first time.
Page 4: Construction And Components
400 V / 50 Hz Construction The KRÄNZLE quadro 800 TST, 1000 TST and 1200 TST TST high pressure cleaners are mobile machines with hose drum and 20m industrial hose. The KRÄNZLE quadro 1000 TS und 1200 TS - high pressure cleaners are mobile machines without hose drum, however with 10m industrial hose.
Page 5: Water System
Technix Rubber & Plastic Ltd Description 022-42826 www.technix.ie Water system The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure.
Page 6: High Pressure Hose And Spray Device
Technix Rubber & Plastic Ltd Description 022-42826 www.technix.ie High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations.
Page 7: Delayed Motor Cut-Out
Technix Rubber & Plastic Ltd Description 022-42826 www.technix.ie Delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still.
Page 8: Electrical Connection
Technix Rubber & Plastic Ltd Description 022-42826 www.technix.ie 400 V / 50 Hz Electrical connection The machine is supplied with an electrical power cord with plug. The mains plug must be fitted to a standard grounded socket with a 30mA residual current operated device.
Page 9: Brake
Technix Rubber & Plastic Ltd Description 022-42826 www.technix.ie Brake Brake applied Brake not applied Brief operating instructions 1. Connect high pressure hose with spray gun. 2. Connect to suitable water supply. 3. Connect current - (400 Volt three-phase current) 4. Switch on machine and start cleaning. 5.
Page 10: This Is What You've Purchased
2. Spray gun Starlet with insulated grip an screw connection 3. KRÄNZLE - High pressure cleaners quadro 800 TST, 1000 TST and quadro 1200 TST with hose drum quadro 1000 TS and quadro 1200 TS without hose drum 4. Operating instructions 5.
Page 11: How To Assemble And Furnish Your Hp Cleaner
Technix Rubber & Plastic Ltd How to assemble and furnish your high pressure cleaner 022-42826 www.technix.ie Remove the screw from the drive shaft of the hose drum. Unpack the crank and insert it onto the hexagon head. Tighten the crank again with the screw.
Page 12: Preparation For Use
Technix Rubber & Plastic Ltd Preparation for use 022-42826 www.technix.ie 1. Check oil level. There are two possibilities for checking the oil level of the pump: a) Oil must be visible in the viewing window b) The oil state must be between the two markings on the oil measuring rod.
Page 13: External Suction
Technix Rubber & Plastic Ltd Preparation for use 022-42826 www.technix.ie 5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage).
Page 14: When Using Detergents
Technix Rubber & Plastic Ltd To shut down the pump 022-42826 www.technix.ie When using detergents: Put chemistry sieve number 5 into the detergent container. Open the detergent valve, then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed.
Page 15: Frost Protection
Technix Rubber & Plastic Ltd Safety notes 022-42826 www.technix.ie Frost protection Normally after operation, there is still some water in the device. Thus, you must take special measures to protect the device from frost. - Completely drain the device For this purpose, separate the device from the water supply. Then, turn on the main switch and open the gun.
Page 16 Technix Rubber & Plastic Ltd This is prohibited ! 022-42826 www.technix.ie Never direct the water jet at people or animals ! Do not damage the power cord or repair it incorrectly ! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges !
Page 17 Technix Rubber & Plastic Ltd This is prohibited ! 022-42826 www.technix.ie Never allow children to use the high pressure cleaner ! Never direct the water jet at the machine itself ! Never direct the water jet at a power socket !
Page 18: Additional Accessories
Additional accessories for ... Technix Rubber & Plastic Ltd 022-42826 (on demand) www.technix.ie Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.058 Environmental, refuse disposal and water protection regulations must be observed when using the accessories!
Page 19 Technix Rubber & Plastic Ltd ... further combination possibilities 022-42826 www.technix.ie Car cleaning, glass, caravan, boat etc.: rotary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5...
Page 20: Small Repairs
Technix Rubber & Plastic Ltd Small repairs ... 022-42826 www.technix.ie The nozzle is blocked! No water but the gauge shows full pressure ! but if you You should now have a Rinse the hose through only get a few powerful stream first.
Page 21 Technix Rubber & Plastic Ltd do it yourself ! 022-42826 www.technix.ie Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick When a valve is blocked, the gauge or the high...
Page 22: Complete Assembly
Technix Rubber & Plastic Ltd Complete Assembly 022-42826 www.technix.ie...
Page 23 Technix Rubber & Plastic Ltd quadro 800 TST - 1200 TST 022-42826 www.technix.ie...
Page 24 Technix Rubber & Plastic Ltd Brake 022-42826 www.technix.ie Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Brake Description Qty. Ord.-No Grundplatte 42.615 Bremspedal 44.022 Bremshebel 44.023 Bremsklotz 44.024 Stift 6 x 50 44.035 Starlock-kappe 8 mm 44.165 Stift 6 x 40 44.035 1...
Page 25: Water Inlet
Technix Rubber & Plastic Ltd Water inlet 022-42826 www.technix.ie Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Water inlet Description Qty. Ord.-No Mutter R3/4“ 46.258 Revisionsdeckel 42.605 Sterngriffmutter M6 42.619 Dichtung für Schwimmerventil 46.261 Schwimmerventil 46.250 Gewindestift M6x40 42.617 1...
Page 26: Pump Motor
Technix Rubber & Plastic Ltd Pump motor 022-42826 www.technix.ie 10 11 4 20...
Page 27 Technix Rubber & Plastic Ltd quadro 800 TST - 1200 TS 022-42826 www.technix.ie Spare parts list KRÄNZLE quadro 800 TST - 1200 TS Pump motor Description Qty. Ord.-No Stator 112 5,5kW 400V / 50Hz 40.540 A-Lager Flansch 40.530 Rotor 112 (400V / 50Hz) 40.531 5...
Page 28: Transmission Unit
Technix Rubber & Plastic Ltd Transmission unit 022-42826 www.technix.ie...
Page 29 Technix Rubber & Plastic Ltd quadro 800 TST - 1200 TST 022-42826 www.technix.ie Spare parts list KRÄNZLE quadro 800 TST - 1200 TST Pump transmission unit for AQ-Pump Description Qty. Ord.-No Ölgehäuse 40.501 Innensechskantschraube M 8 x 30 41.036 1 Sicherungsscheibe 40.054...
Page 30: Unloader Valve And Pressure Switch
Technix Rubber & Plastic Ltd Unloader valve and pressure switch 022-42826 www.technix.ie...
Page 31 Technix Rubber & Plastic Ltd quadro 800 TST - 1200 TST 022-42826 www.technix.ie...
Page 32: Valve Housing
Technix Rubber & Plastic Ltd Valve housing 022-42826 www.technix.ie...
Page 33 Technix Rubber & Plastic Ltd quadro 800 TST - 1200 TST 022-42826 www.technix.ie...
Page 34 Technix Rubber & Plastic Ltd Hose drum 022-42826 www.technix.ie...
Page 35 Technix Rubber & Plastic Ltd quadro 800 TST - 1200 TST 022-42826 www.technix.ie...
Page 36 Technix Rubber & Plastic Ltd Starlet II 022-42826 www.technix.ie Description Qty. Ord.-No Ventilkörper mit Handgriff 12.294 Schutzhülse 12.295 Abdeckschutz 12.296 Betätigungshebel grau 12.298 3 Sicherungshebel 12.149 Abschlussschraube M 16 x1 12.247 Stopfen 12.287 Gewindeführungshülse Ø3 R 1/4“ AG 12.250 1 Aufsteuerbolzen Ø3 12.284 1 Stift...
Page 37 Technix Rubber & Plastic Ltd Turbokiller 022-42826 www.technix.ie Spare parts list KRÄNZLE quadro 800 TST - 1200 TST Turbokiller Description Qty. Ord.-No Sprühkörperschutz 41.528 Sprühkörper 41.529 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Düse 04 für quadro 800 41.532 0 15.1...
Page 38: Wiring Diagram
Technix Rubber & Plastic Ltd Wiring diagram 022-42826 www.technix.ie...
Page 39: General Rules
Technix Rubber & Plastic Ltd General rules 022-42826 www.technix.ie Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guarateed. The results of the inspection are to be recorded in writing.
Page 40: Inspection Report
Technix Rubber & Plastic Ltd Inspection report 022-42826 www.technix.ie for KRÄNZLE - High Pressure Cleaners The high pressure cleaner must be inspected by an expert every 12 months. Appliance No.: Type of appliance: The following must be checked: 2. General condition 1.
Page 41: Warranty
Technix Rubber & Plastic Ltd Warranty 022-42826 www.technix.ie Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
Page 42 Technix Rubber & Plastic Ltd Notes 022-42826 www.technix.ie...
Page 43: Declaration Of Conformity
(techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen Nominal flow: K quadro 800 TST: 798 l/h K quadro 1000 TST: 960 l/h K quadro 1200 TST: 1140 l/h Machine guideline 2006/42/EEC comply with the following guidelines and...
Page 44 Technix Rubber & Plastic Ltd 022-42826 www.technix.ie I . K r ä n z l e G m b H E l p k e 9 7 D - 3 3 6 0 5 B i e l e f e l d Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä...

This manual is also suitable for:

Quadro 1000 tst Quadro 1200 tst Quadro 1000 ts Quadro 1200 ts