Kränzle quadro 399 TST Operating Manual
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Kränzle quadro 399 TST Operating Manual

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Operating manual
- USA -
H i g h - p r e s s u r e c l e a n e r s
quadro 399 TST
quadro 499 TST
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.
www.kraenzle.com

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  • Page 1 Operating manual - USA - H i g h - p r e s s u r e c l e a n e r s quadro 399 TST quadro 499 TST Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.

  • Page 2: Technical Data

    Technical data Technical quadro quadro data 399 TST 499 TST Operating pressure, steplessly adjustable 10 - 1600 psi 10 - 1900 psi max. permissible overpressure 1800 psi 2100 psi Water output at nominal pressure 1.7 Gpm 1.9 Gpm Nozzle size (Flat jet) 2503 2503...

  • Page 3: Table Of Contents

    Description Dear customer We would like to congratulate you on your new high pressure cleaner with inte- grated water tank and to thank you for the purchase. To ease your introduction to the use of the cleaner, we have provided the following pages of explanations, tips and hints, which we ask you to read before using it for the first time.

  • Page 4: Connection Principle And Components

    Description quadro 399 quadro 499 115V / 60Hz Connection principle The KRÄNZLE quadro 399 and 499 - high pressure cleaners are mobile machines with hose drum and industrial hose. 590 inch The connection principle can be seen from the illustration. Components 1 Water inlet connection with filter 6 Detergent valve...

  • Page 5: Water System

    Description Water supply system The water must be lead to the high pressure cleaner under pressure (2 – 8 bar ad-mission pressure). A float valve regulates the water inlet. Then, the water is sucked by the high pressure pump from the water tank and supplied to the lance under the set pressure.

  • Page 6: High Pressure Hose And Spray Device

    Description High pressure hose and spraying device The high pressure hose and spraying device supplied with the machine are made of high grade material. They are also optimized for the machine and marked as required by the appropriate regulations. If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used.

  • Page 7: Total Stop System

    Description Delayed motor cut-out Frequent, work-necessitated switching on and off of motors on machines of this size puts a heavy load on the power network and causes increased wear on internal electrical parts. Therefore the motor of the new KRANZLE device only switches off 30 seconds after closing the gun and then goes to stand still.

  • Page 8: Electrical Connection

    The socket must be protected with a 16A delay action fuse on the mains side. KRÄNZLE quadro 399 TST, 499 TST = 115 Volt / 60 Hz When using an extension cable, this must have a grounded lead which is properly connected to the socket.

  • Page 9: Brake

    Description Brake Brake not applied Brake applied Brief operating instructions : 1. Connect high pressure hose with spray gun. 2. Connect to suitable water supply. 3. Connect current (see page 8). 4. Switch on machine, operate gun and start cleaning. 5.

  • Page 10: This Is What You've Purchased

    This is what you’ve purchased: 1. Dirtkiller Lance with nozzle protection and high pressure nozzle Flat jet 25° 2. Spray gun M2000 with insulated handle and screw connection 3. KRÄNZLE - High pressure cleaners quadro 399 - 499 TST with hose drum and 590 inch HP hose NW 6 with steel reinforcement 4.

  • Page 11: Preparation For Use

    Preparation for use To control the high pressure cleaner 1. the foot against the tilt bases and 2. then pull the device towards you. 1. Check oil level. The oil level must be between the two markings on the oil dipstick.
  • Page 12 Preparation for use 2. Connect the high pressure lance or dirtkiller to the spray gun. 3. Unroll hose without kinks and con- nect with handgun and pump. Use max. 20 m HP hose. 4. Connection of high pressure hose from device to lance.

  • Page 13: External Suction

    Preparation for use 5. The machine must be connected to the water line with cold water or up to 60° C warm water (see page 2). The hose cross section must be at least 3/4" = 16 mm (free passage). Filter 1 must always be clean.

  • Page 14: When Using Detergents

    To shut down the pump Suction of detergents Put chemistry sieve number 5 into the deter- gent container. Open the detergent valve (6), then the detergent is sucked in. When closing the detergent valve, the chemistry supply is automatically closed. Allow detergent to act and then wash off.

  • Page 15: Safety Notes „This Is Prohibited

    Safety notes As to the recoil - see notice on page 2! Apply the safety catch on the spray gun after each use, in order to prevent unintention- al spraying!
  • Page 16 This is prohibited ! Never direct the water jet at people or animals ! Do not damage the power cable or re- pair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges !
  • Page 17 This is prohibited ! Never allow child- ren to use the high pressure cleaner ! Never direct the water jet at the ma- chine itself ! Never direct the water jet at a po- wer socket !

  • Page 18: Additional Accessories

    Additional accessories for ... (on demand) Rotary scrubbing brush Order No. 41.050 1 Drain and pipe cleaning hose 10 m - Order No. 41.058.1 15 m - Order No. 41.058 Environmental, refuse disposal and water protection regulations must be observed when using the accessories!
  • Page 19 ... further combination possibilities Car cleaning, glass, caravan, boat etc.: ro- tary washing brush with 40 cm extension and ST 30 nipple M22 x 1.5 Cleaning pipes, channels and drains: pipe cleaning hose with KN nozzle and ST 30 nipple M22 x 1.5 Cleaning cars and all smooth surfaces: brush with ST 30 nipple M22 x 1.5 Rotary point sprayer for extreme soiling:...

  • Page 20: Small Repairs

    Small repairs The nozzle is blocked! No water but the gauge shows full pressure ! but if you You should now have Rinse the hose through only get a few a powerful stream first. drops of water of water, from the lance Using the flat spray lance you remove the lance and clean...
  • Page 21 ...do it yourself ! Nozzle dirty or sticky! Pressure gauge does not show full pressure The high-pressure hose vibrates. Water comes out in spurts. If you do not use the high-pressure cleaner for some time the valves can stick. the gauge When a valve is blok- or the high shows little...

  • Page 22: Spare Parts Lists

    Complete Assembly...
  • Page 23 quadro 399 - 499 TST...
  • Page 24 Water inlet and brake...
  • Page 25 quadro 399 - 499 TST Spare parts list KRÄNZLE quadro 399 - 499 TST Water inlet and brake Description Qty. Ord.-No Revisionsdeckel 46.512 Dichtung Revisionsdeckel 46.513 Sterngriffschraube M6 46.031 Schwimmerventil 46.250 1 Mutter R3/4“ 46.258 Kunststoffschraube 5x14 43.426 Scheibe 5,3 DIN9021 50.152 Zugfeder 46.020...
  • Page 26 Pump motor...
  • Page 27 quadro 399 - 499 TST Spare parts list KRÄNZLE quadro 399 - 499 TST Pump motor Description Qty. Ord.-No Ölgehäuse für AP 46.530 1 Motorgehäuse mit Stator Drehstrom 43.513 5 Rotor mit Motorwelle 43.316 Passfeder 6 x 6 x 20 41.483 1 Motor-Lager B-Seite 6205 - 2Z 43.317...
  • Page 28 Pump...
  • Page 29 Plungerfeder 41.033 Federdruckscheibe 18 mm 41.034 Plunger 18 mm 41.032 1 Sprengring 18 mm 41.035 Taumelscheibe 6,5° (quadro 399 TST) 41.028-6,5 Taumelscheibe 7,5° (quadro 499 TST) 41.028-7,5 Axial-Rillenkugellager 3-teilig 43.486 Innensechskantschraube M 8 x 30 41.036 1 O-Ring 14 x 2 43.445...
  • Page 30 Unloader valve and pressure switch...
  • Page 31 quadro 399 - 499 TST...
  • Page 32 Valve housing...
  • Page 33 quadro 399 - 499 TST...
  • Page 34 Hose drum...
  • Page 35 quadro 399 - 499 TST...
  • Page 36 Gun and lance Description Qty. Ord.-No Pistolenschale re+li 12.450 Schraube 3,5 x 14 44.525 O-Ring 9,3 x 2,4 13.273 Düsenschutz E: M12x1 IG A: 1/4“ IG 26.002 1 Rohr 600 mm; bds. M12x1 41.527 2 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 1 13.363 Flachstrahldüse 2003 M2003...
  • Page 37 Dirtkiller Spare parts list KRÄNZLE quadro 399 - 499 TST Dirtkiller Description Qty. Ord.-No Sprühkörper 41.520 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Nozzle 03 41.523 4 Stabilisator 41.524 O-Ring 40.016 1 Sprühstopfen M12x1 IG 41.526 Rohr 400 mm lang; bds. M12x1 15.002 ST 30 Nippel M 22 x 1,5 / R1/4“...

  • Page 38: Wiring Diagram

    Wiring diagram...
  • Page 39 Warranty Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instructions form part of the guarantee. The Guarantee is void if other parts are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.

  • Page 40: General Rules / Oil Change / Guarantee

    General rules Inspections The machine must be inspected according to the “Guidelines for Liquid Spray De- vices” at least once every 12 months by a qualified person, to ensure that continu- ed safe operation is guarateed. The results of the inspection are to be recorded in writing. (see pages 48-49) Accident prevention The machine is designed for accidents to be impossible if used correctly.

  • Page 41: Declaration Of Conformity

    (techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen Kränzle quadro 399 TST : 102 Gph Nominal flow Kränzle quadro 499 TST : 119 Gph comply with the following guidelines and Machine guideline 2006/42/EEC...

  • Page 42: Inspection Report

    Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 43 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 44 I . K r ä n z l e G m b H E l p k e 9 7 D - 3 3 6 0 5 B i e l e f e l d Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i z a t i o n o f K r ä n z l e A s d a t e o f 1 1 / 2 9 / 2 0 1 3 Made Germany...

This manual is also suitable for:

Quadro 499 tst

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