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U-Line H-7505 Manual

U-Line H-7505 Manual

Battery-powered pallet truck
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H-7505, H-7506
π
BATTERY-POWERED
PALLET TRUCK
These instructions are intended to provide information
on correctly using the Li-ion battery and maximizing its
productivity and longevity through preventive maintenance
and safe operation. Operators should read through entire
document before using the battery.
Big Lift's Li-ion batteries are classified as LFP "Lithium
Iron Phosphate" or LiFePO4.
Establishing the safety procedures in this manual for
storing, handling and use of these batteries will help
prevent fires and explosions.
Companies training employees to recognize the
hazards of Li-ion and other types of batteries as well
as how to handle, store and manage them properly
will help to avoid damage to the batteries resulting
in possible fires and explosions.
WARNING! Visually inspect battery daily for
cracks, bulges and leakage. If damaged,
remove from service and recycle immediately.
IMPORTANT! This battery should not be used at a
very low SOC (state of charge) status. Whether it
is partially discharged or fully discharged, the
battery should be immediately charged.
• Lithium batteries have a special charger and
may not be charged with other types of battery
chargers.
• A new battery from the factory should be fully
charged before its initial use.
• Do not open the battery.
• Always abide by the operation manual.
• Check the battery for leakage and mechanical
damage before use and charging.
• Inspect easy exchange batteries daily. See "Daily
Spot Check Record" on page 8 for detailed pallet
truck battery inspection instructions.
• Check charger connectors and bracket for
contamination daily. Clean the bracket with
a dry cloth if needed.
PAGE 1 OF 8
1-800-295-5510
uline.com
BATTERY SAFETY
• All operations related to the battery must be
implemented under the instruction of professionals.
• Do not smoke near the battery because it may
cause fire.
• Do not place the battery near open flame, sparks
or energized wires, as fire or explosion may occur.
• Avoid short-circuiting the battery, as fire or
explosion is likely to occur.
• Keep the battery away from all fire sources, heat
sources, and flammable or explosive materials.
• Do not knock over, drop or expose the battery to
abusive vibration applications.
• Ensure the truck is turned off before connecting
the battery.
• Metal parts of battery cell are electrified. Do not
place any external object or tool on the battery
cell.
• Do not place the battery on top of conductive
objects.
• Do not step on or place objects onto battery while
in storage.
• Protect the battery from solar or other forms of
heat radiation.
• Do not physically alter the battery, strike, crush,
compress, notch, dent or modify it in any way.
• Do not spray wash the battery with water.
0724 RH-7505

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Summary of Contents for U-Line H-7505

  • Page 1 H-7505, H-7506 π 1-800-295-5510 uline.com BATTERY-POWERED PALLET TRUCK These instructions are intended to provide information on correctly using the Li-ion battery and maximizing its productivity and longevity through preventive maintenance and safe operation. Operators should read through entire document before using the battery.
  • Page 2: Intended Use

    BATTERY SAFETY CONTINUED INTENDED USE SHORT CIRCUITS These may be caused by inadvertently creating • Charging/Operational application temperatures: a connection between the two battery terminals 41–104°F. (e.g., battery immersed in water, battery leakage, • Humidity: ≤ 80%. contamination on the charger connector or battery connector).
  • Page 3: Battery Storage

    BATTERY SAFETY CONTINUED FIRE HAZARD • Prevent terminals from touching each other. • Store separately from other types of batteries. Physical damage, thermal effects or incorrect storage in the event of a defect can result in fire. Note that the •...
  • Page 4: Troubleshooting & Recycling

    BATTERY SAFETY CONTINUED TRANSPORTATION TROUBLESHOOTING & RECYCLING Before transporting any lithium-ion battery, check STOP! Only trained technicians are allowed to the current regulations on the transport of dangerous perform the necessary processing according goods. Comply with these when preparing the to the instructions in this manual.
  • Page 5 BATTERY SAFETY CONTINUED DAMAGED/LEAKING BATTERY HANDLING CHARGING Put on PPE, such as gloves, goggles/safety glasses, Designate a specific area for the purpose of charging and a lab coat. lithium-ion batteries. When charging, ensure the battery charger is turned off before connecting 2.
  • Page 6 BATTERY SAFETY CONTINUED BATTERY CELL Cell Material BATTERY SYSTEM Parallel Circuit or Burst Mode Series Circuit Ambient Relative Humidity ≤ 80% RH Operational Appplication 32–104°F Temperature BATTERY MANAGEMENT SYSTEM FUNCTION ITEM FUNCTION DESCRIPTION Monomer Voltage Detection Accurate acquisition of a cell voltage data. Total Voltage Detection Accurate acquisition of total voltage data.
  • Page 7 SERVICE Lithium-ion batteries typically require no maintenance. Uline recommends following the maintenance If needed, only a certified technician should perform schedule below. Record all battery service, any service or maintenance. maintenance and inspections to maximize the service life of your battery and lift truck. MAINTENANCE CONTENT METHOD OF OPERATION NOTES...
  • Page 8 DAILY SPOT CHECK RECORD OF LITHIUM BATTERIES (EASY EXCHANGE) ROUTINE CHECK LEAKAGE LEAKAGE BOX DAMAGED BATTERY BULGE TERMINAL DAMAGE ITEMS DIAGRAM OF ROUTINE INSPECTION ITEMS There is liquid Traces of liquid The box body is The battery expands, The terminal is leakage causing leakage at the cracked and has...

This manual is also suitable for:

H-7506