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Meech Hyperion 650QAC Operating Manual

Ionising bar
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Operating Manual
Hyperion 650QAC
Ionising Bar

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Summary of Contents for Meech Hyperion 650QAC

  • Page 1 Operating Manual Hyperion 650QAC Ionising Bar...

  • Page 2: Table Of Contents

    Contents Section 1: Safety Intructions................4 1.1 General Safety..................4 1.2 Electrical Safety..................4 Section 2: Introduction...................5 Section 3: Package Contents................6 3.1 Optional Extras..................7 Section 4: Unpacking the 650QAC bar............8 Section 5: 650QAC bar Overview..............8 Section 6: Mechanical Installation..............9 6.1 Positioning...................9 6.2 650QAC Air Assist................11 6.3 Pressure Settings for Distances............11 Section 7: Electrical Installation..............12 7.1 Dual Alarm –...
  • Page 3 Section 16: Technical Drawing..............28 Products shown in this document may be covered by one or more patents, patents applied for and/or registered designs and/or trade marks. For further information please refer to our Head Office or visit www.meech.com. Document version: 1 Software version : 05.23.00...

  • Page 4: Section 1: Safety Intructions

    • Check the equipment is electrically isolated correctly. • Check equipment and cables for damage. If damaged, contact your local Meech representative before continuing. • Ensure all wiring is completed by competent persons. • Check all connections in relation to the wiring diagram...

  • Page 5: Section 2: Introduction

    TICC system will flash the status LED red and activate the output signal. Being part of the Meech Hyperion range means that the 650QAC is 24V DC powered and is compatible with the BarMaster remote programmer. This provides access to additional set-up parameters and the ability to configure the output waveform manually.

  • Page 6: Section 3: Package Contents

    Section 3: Package Contents Item Code 650QAC Bar A650QAC-0240-01 (actual length 336mm) A650QAC-0320-01 (actual length 336mm) A650QAC-0480-01 (actual length 496mm) A650QAC-0640-01 (actual length 656mm) T-Slide mounts (x2 per bar) Manual...

  • Page 7: Optional Extras

    3.1 Optional Extras Item Code BarMaster (field unit) Remote programmer. Connects to 650QAC for further adjustment of bar output settings, A900-BARMASTER-F adjustment of clean pin alert and also diagnostic output. Refer to BarMaster Operating Manual for more details. M8 cable - M8 connector with bare end A900IPS-PCS2 (2m) A900IPS-PCS3 (3m)

  • Page 8: Section 4: Unpacking The 650Qac Bar

    Observe correct manual handling procedures when removing the 650QAC bar from its packaging. Your Hyperion 650QAC bar was carefully packed at the factory in a container designed to protect it from accidental damage. Nevertheless, we recommend careful examination of the carton and contents for any damage.

  • Page 9: Section 6: Mechanical Installation

    Section 6: Mechanical Installation The 650QAC bar is optimised, but not limited to, target surface distances of between 50mm and 400mm. The bar should be mounted securely, using all the M4 T-Slides provided with the bar. These should be positioned along the bar as evenly as possible, where this is not possible a maximum of 300mm should be between each bracket and a minimum of two brackets used.
  • Page 10 Good positioning away from frame Bad positioning over metal frame Bad positioning over roller Good positioning away from roller Note: Your Meech distributor will be able to assist with questions regarding positioning of your equipment.

  • Page 11: 650Qac Air Assist

    6.2 650QAC Air Assist CAUTION The 650QAC Bar should only be connected to compressed air supplies by qualified personnel. Allowing more than stated pressure to bar could cause catastrophic failure of the 650QAC Bar and injury to operators. Compressed air supply should be limited to a maximum of 2 bar (29 PSI) The 650QAC Bar has optional air assist for longer range applications, this needs to be connected via the 6mm push-fit airline fitting on the end of the bar (circled in red).

  • Page 12: Section 7: Electrical Installation

    BAR OR THE 24V SUPPLY AND WILL VOID THE WARRANTY. Connection using a grounded 24V DC power supply. E.g. Meech part number A900IPS-SM2MS. Meech 24V DC supplies are grounded internally. They are supplied „ with a three wire IEC C5 cable.
  • Page 13 Connection using customer’s own power supply It is the customer’s responsibility to check that the 24V power supply they will be using is grounded. The 24V supply must be protected with a 1 Amp fuse. Connection to the 650QAC bar is through the M8 4-pole connection. The figure below shows the pin numbers of the connector, the 24V should be through Pin 1 and the ground on Pin 3.

  • Page 14: Dual Alarm - Remote Monitoring

    7.1 Dual Alarm - Remote Monitoring Remote monitoring of the clean pin signal is provided by the output signal on pin 2 (white) and fault alert is provided on pin 4 (black). The signal is 0V/24V suitable for direct connection to a PLC input. The output impedance of the signal is 10kΩ.
  • Page 15 7.1.1 Alarm Logic Level This is given by the configuration of the “Alarm True” setting using the BarMaster. Alarm True = hi This means the logic on both the alarm pins is active high. Alarm True, Hi Logic Alarm True = lo This means the logic on both the alarm pins is active low.
  • Page 16 7.1.2 Dual Alarm - Output drive options There are 3 different output drive options which are designed to fulfil the vast majority of user requirements and to allow easy integration to PLC equipment. Option 1 - NPN Transistor-driven switch which presents a pull-up resistor to 24VDC on the alarm pin.
  • Page 17 Option 2 - NPN Transistor-driven switch which presents a pull-up resistor to 24VDC on the alarm pin. This configuration is the same for both alarm pins (pin-2 and pin-4). Simplified diagram of PNP Output (internally in bar) Logic Table Alarm True = Hi Start State Solid Green Flashing Red...

  • Page 18: Section 8: Keypad Overview

    Section 8: Keypad Overview The 650QAC Keypad offers the following functionality: • Output Balance Display (Default) The LEDs display the Output balance. When the central LED is lit, the Balance is being held at the set-point. LED’s to the left indicate a Negative balance.

  • Page 19: Indicators

    8.1 Indicators Indicator Balance Adjustment Operating Distance Selection Indicates Operating Distance Indicates Output Balance Pre-Set Selection Green Constant: OK Green Flashing: BarMaster or other device connected Red Flashing: Cleaning Required Red Constant: Fault 8.2 Button Functions Button Balance Adjustment Operating Distance Selection Stores Output Balance set-point Stores Operating Distance selection Positive Balance adjustment...

  • Page 20: Section 9: Operation

    Section 9: Operation 9.1 Balance Adjustment 1. Press and hold for 2 seconds to unlock the keypad. The LEDs will scroll to confirm a successful unlock. 2. Use to increase/decrease the Balance Set-Point to the desired level. Note: Each button press will adjust the Balance Set-Point. The LEDs will indicate progress after multiple presses (x10 presses = 1 LED).

  • Page 21: Operation Distance Selection

    9.2 Operating Distance Selection 1. Press and hold for 2s to unlock the Keypad. The LEDs will scroll to confirm a successful unlock 2. Press again to enter Operating Distance Pre-Set Mode. The LEDs will illuminate from the left. 3. Use to select the desired Operating Distance pre-set: LED Display Operating Distance...

  • Page 22: Section 10: Technical And Construction Data

    Section 10: Technical and Construction Data Dimensions (W x H) 31.4 mm x 69 mm Maximum length 656mm (effective 640mm) Mounting T-Slide brackets Materials Body: ABS Plastic FR Emitters: Titanium (removable) Ionisation method Quasi AC output Output voltage ± 7.5kV Adjustable Output Frequency Auto-Adjusted based on Operating Distance Pre-set.

  • Page 23: Section 11: Maintenance

    Section 11: Maintenance 11.1 Cleaning Ionising bars become contaminated with usage. Dirt build-up on the body of the 650QAC and, particularly on the pins, will cause a drop in performance. To get the best from your bar, the emitter pins should be cleaned regularly. The emitter pins can be effectively cleaned with a brush, a dry tooth brush is ideal.

  • Page 24: How To Replace Emitter

    11.2 How to Replace Emitters For Emitter removal and replacement, a Meech Emitter Key will be required, all Meech replacement Emitter kits will be sent with an Emitter key. 1. Align and locate Key onto Emitter to be replaced. Emitter Key alignment 2.

  • Page 25: Section 12: Troubleshooting & Led Status

    Maintenance (section 10. Turn the power on and check for solid green LED. Solid Red LED Abnormal output current Check installation for metallic detected. objects on the emitter pins. Bar has internal electrical fault. Contact Meech for Return of product.

  • Page 26: Section 13: Ce Approval

    Section 14: CE Approval An EC Declaration of Conformity for this product exists and can be provided on request. Section 15: Health and Safety Emission of Ozone Considerably below international standard of 0.1ppm. Shockless Emitters The Titanium emitter pins on the 650QAC Bar are resistively coupled to the high voltage supply.

  • Page 27: Section 15: Repairs And Warranty

    Section 16: Repairs and Warranty The Meech 650QAC bar is warranted by Meech Static Eliminators Ltd. to the original purchaser against defects in material and workmanship for two years after shipment. The 650QAC requires a grounded 24V DC supply. The 0V line must be connected to ground.

  • Page 28: Section 16: Technical Drawing

    Section 17: Technical Drawing...
  • Page 32 Meech CE Gábor László utca 2 Budapest 1041 Hungary Tel: +36 1 7977039 / +36 30 2803334 Email: ce@meech.com View and save a digital version of this operating manual by © Meech International 2023 following the QR code or visiting www.meech.com/downloads:...

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