RNA STF 120 Series Installation Instructions Manual

Incline conveyor

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Installation Instructions
Incline Conveyor
STF XX-120
STF XX-250

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Summary of Contents for RNA STF 120 Series

  • Page 1 Installation Instructions Incline Conveyor STF XX-120 STF XX-250...
  • Page 2: Table Of Contents

    Installation ......................... 10 4.2.1. Belts ........................... 11 4.2.2. Roller alignment ......................11 4.2.3. Drive system (incline conveyors without RNA control units) ........11 Commissioning ........................11 5.1. Belt tracking adjustment ....................12 5.2. Adjustment of belt return station ..................12 5.3.
  • Page 3 Declaration of Incorporation (according to Annex II B of the Machinery Directive) Company Rhein-Nadel Automation GmbH Reichsweg 19-23 52068 Aachen Germany herewith declare under our sole responsibility that with regard to the following product: Machine designation: (func- Incline Conveyor tion) Type designation: Serial number 10865660 0001 2500000 0001...
  • Page 4: General

    1. General 1.1. Table with technical data STF30-120 STF60-120 STF60-250 STF90-250 STF120-250 STF150-250 STF180-250 Volumetric capacity in litres Max. filling weight in kg Discharge height in mm 650-1,950 650-1,950 630-2,280 630-2,280 630-2,280 630-2,280 630-2,280 Hopper width in mm 1150 1350 Hopper length in mm (C) Min.
  • Page 5: Connection Diagrams For Motors

    • Accessories Chute cover, hinged hopper-lid made of Makrolon/PET-G (dampers optional) • Hopper tray coatings • Control units • Level monitors • Floor supports of profiles or fabricated structure (optionally in stainless steel or movable) 1.2. Connection diagrams for motors 1.2.1.
  • Page 6: Variable-Speed Three-Phase Motor

    1.2.3. Variable-speed three-phase motor Connection of variable-speed three-phase motors via variable frequency drive unit Connection to three-phase supply Connection to three-phase supply High voltage (star connection) Low voltage (delta connection) 3x400V 3x230V For reversing the sense of rotation change two phases of the supply line 2.
  • Page 7 Attention Risk of injury and electric shock hazard! • The equipment user and operators shall ensure that only authorized personnel works at the inclined conveyor. • Any changes that have occurred on the feeding system affecting safety shall immediately be reported to the user. •...
  • Page 8: Applicable Directives And Standards

    For information about the controllers please refer to the separate operating instructions Control units Our incline conveyors are based on the RNA belt conveyor type FP120 with its body made up of special T-slotted al- uminium profiles. Fig. 1: FP120 profile body For belt drive a number of motors are available for constant and variable speed.
  • Page 9: Shipment And Installation

    Fig. 2: Drive versions During incline conveyor operation, the parts to be fed are filled into the funnel (1) and raised by the cleated belt (2). A sealing lip (3) is seated at the bottom of the funnel (1) which is raised by the cleats. If some parts slide past the sealing lip (3), they enter a funnel shaft (4).
  • Page 10: Shipping And Handling

    4.1. Shipping and handling Shipment ex works The incline conveyors are delivered ex works standing or lying flat in a box or on pallets. Use the lifting eyes (1) mounted on the incline conveyor to lift and erect it. The frame beams (2) can be supported by cross-bars or props for handling.
  • Page 11: Belts

    Align the drive and return rollers relative to one another and to the conveyor body (Fig. 5). Fig. 5: Roller alignment 4.2.3. Drive system (incline conveyors without RNA control units) Have a professional electrician connect the motor in accordance with the circuit diagram (see chapter 1). After that, check the sense of rotation.
  • Page 12: Belt Tracking Adjustment

    Attention Electrical connection of the incline conveyor must be made by trained professional electricians only! When making any change to the electrical connection be sure to observe the operating instructions for the motor circuit-breaker / control unit. For starting and stopping the incline conveyor use the motor protection breaker fitted beside the motor. Fig.
  • Page 13: Maintenance

    • decrease belt tension accordingly on the opposite side. • Then re-tighten the bracket. After adjustment is completed a trial run over several hours is mandatory. During the first running hours check that the belt runs on line centre at short intervals of time (about 2 to 3 times a day). 6.
  • Page 14 • Remount the support brackets (14). • Slide the tensioning station back into its previous position and re-tighten the screws of the brackets. Make sure that the top of the return roller is level with the skid plate. • Re-tighten the setscrews uniformly (count the revolutions!) until the belt is slightly taut. •...
  • Page 15: Motor

    6.3. Motor For DC motors it is necessary to change the carbon brushes after 2000 hours run. After that, clean the surrounding area thoroughly. For the rest, geared motors require no maintenance for 10,000 operating hours. Depending on dust accumulation, clean the motor fan cowl, the motor itself and the gearbox housing. This helps to ensure proper cooling of the motor.
  • Page 16 In order to make sure that your order is processed swiftly and correctly please specify the device type (see rating plate), the quantity required, the spare part designation and the spare part number. For a list of Service Center addresses refer to the back cover page of this manual. Rhein-Nadel Automation GmbH VT-MA-STF-EN-2021.docx / 03.12.2021 SJ...
  • Page 17 Headquarters Rhein-Nadel Automation GmbH Reichsweg 19-23 D-52068 Aachen Phone: +49 (0)241-5109-0 E-mail: vertrieb@RNA.de www.RNA.de Further RNA group companies: Further manufacturing sites of the RNA Group PSA Zuführtechnik GmbH Lüdenscheid site Steinäckerstraße 7 Rhein-Nadel Automation GmbH D-74549 Wolpertshausen Nottebohmstraße 57 Phone: +49 (0)7904-94336-0 D-58511 Lüdenscheid...

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