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Model EX604B11/
Intrinsically-safe, triaxial ring-style, industrial, ceramic shear ICP® accel, 100 mV/g, 0.5 to 5k Hz,
side exit, integral cable, triaxial single point ISO 17025 accredited calibration
Installation and Operating Manual
For assistance with the operation of this product,
contact the PCB Piezotronics, Inc.
Toll-free: 800-959-4464
24-hour SensorLine: 716-684-0001
Fax: 716-684-3823
E-mail: imi@pcb.com
Web: www.imi-sensors.com
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Summary of Contents for PCB Piezotronics IMI SENSORS ICP EX604 Series
- Page 1 Intrinsically-safe, triaxial ring-style, industrial, ceramic shear ICP® accel, 100 mV/g, 0.5 to 5k Hz, side exit, integral cable, triaxial single point ISO 17025 accredited calibration Installation and Operating Manual For assistance with the operation of this product, contact the PCB Piezotronics, Inc. Toll-free: 800-959-4464 24-hour SensorLine: 716-684-0001 Fax: 716-684-3823 E-mail: imi@pcb.com...
- Page 2 Assistance is needed to safely operate equipment PCB Piezotronics is an ISO-9001 certified company whose Damage is visible or suspected calibration services are accredited by A2LA to ISO/IEC Equipment fails or malfunctions 17025, with full traceability to SI through N.I.S.T.
- Page 3 CAUTION Refers to hazards that could damage the instrument. NOTE Indicates tips, recommendations and important information. The notes simplify processes and contain additional information on particular operating steps. The following symbols may be found on the equipment described in this manual: This symbol on the unit indicates that high voltage may be present.
- Page 4 PCB工业监视和测量设备 - 中国RoHS2公布表 PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table 有害物质 镉 汞 铅 (Pb) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE) 部件名称 (Hg) (Cd) 住房 PCB板 电气连接器 压电晶体 环氧 铁氟龙 电子 厚膜基板 电线 电缆 塑料 焊接...
- Page 5 Component Name Hazardous Substances Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated Compounds Biphenyls (PBB) Diphenyl Ethers (Cr(VI)) (PBDE) Housing PCB Board Electrical Connectors Piezoelectric Crystals Epoxy Teflon Electronics Thick Film Substrate Wires Cables Plastic Solder Copper Alloy/Brass This table is prepared in accordance with the provisions of SJ/T 11364.
- Page 6 Neither it nor any reproduction thereof will be disclosed to others DESCRIPTION without the written consent of PCB Piezotronics Inc. UPDATE SHEET 1 NOTE 1, SHEET 2 NOTE 3, 4, 5, 6, 7 49927 SCHEDULE DRAWING...
- Page 7 PCB Piezotronics Inc. claims proprietary rights in REVISIONS the information disclosed hereon. Neither it nor any reproduction thereof will be disclosed to others DESCRIPTION without the written consent of PCB Piezotronics Inc. -SEE SHEET 1- SCHEDULE DRAWING NO MODIFICATIONS PERMITTED WITHOUT REFERENCE TO THE...
- Page 8 Piezoelectric ICP® Accelerometers Operating Guide Operating Guide with Enclosed Warranty Information 3424 Walden Avenue, Depew, New York 14043-2495 Phone (716) 684-0003 Fax (716) 684-3823 Toll Free Line 1-800-959-4IMI MANUAL NUMBER: 18405 MANUAL REVISION: A ECN NUMBER: 49766...
- Page 9 General OPERATING GUIDE for use with PIEZOELECTRIC ICP® ACCELEROMETERS SPECIFICATION SHEET, INSTALLATION DRAWING AND CALIBRATION INFORMATION ENCLOSED IMI ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT OF PROCEDURES THAT ARE INCONSISTENT WITH THIS OPERATING GUIDE 1.0 INTRODUCTION Congratulations on the purchase of a quality ICP®...
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Page 10: Optional Features
The environment of the application is a critical input voltage. Also, the diode can be changed to supply consideration during program implementation. The higher currents for driving long cable lengths. Constant sensor chosen must be capable of surviving the wide current diodes, as shown in Figure 3, should be used in range of conditions to which it is subjected;... -
Page 11: Standard Stud Mount
MS – Mine Safety Approved Sensors 4.1 STANDARD STUD MOUNT TO – Temperature Output Sensor This mounting technique requires smooth, flat contact surfaces for proper operation and is Note: Not all sensors are available with the optional recommended permanent and/or secure prefixes. -
Page 12: Adhesive Mount
semi-permanent mounting, substitute epoxy or another METHOD 2 – Direct Adhesive Mount type of adhesive. For restrictions of space or for convenience, most sensors STEP 3: Hand-tighten the sensor/mounting stud to the (with the exception of integral stud models) can be machine, then secure the sensor with a torque wrench to adhesive-mounted directly to the machine surface. - Page 13 ICP® accelerometers are internally amplified, two-wire accelerometers. Connections to the sensor require two leads: one for the power and signal, and the other for the common and signal return. Often, coaxial cables are used since only two conductors are needed. Coaxial cables are less expensive.
- Page 14 �� (Equation 1) exceed its maximum temperature specification. For this 10 9 max= 2������ reason, do not supply excessive current over short cable runs [ �� �� −1 ] or when testing at elevated temperatures. Where, f = maximum frequency (hertz) 5.1 CABLE CONNECTOR PROCEDURE C = cable capacitance (picofarads) Care and attention to installation is essential, as the...
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Page 15: Accelerometer Calibration
6.0 POWERING the system still does not operate properly, consult All ICP® sensors require constant current excitation an IMI Application Engineer. for proper operation. For this reason only use approved constant-current sources. A typical system Note: Always operate the accelerometer within the schematic is shown in Figure 11. -
Page 16: Sensor Calibration
Periodic recalibration may be required by plants with piezoelectric accelerometers. This method relies on strict certification and traceability requirements. It is a simple comparison to a previously calibrated always recommended that the user has the sensor accelerometer, typically referred to as a reference recalibrated periodically, particularly if the sensor standard, as shown in Figure 12. -
Page 17: Troubleshooting
ICP® sensors are two-wire sensors. They are powered with a constant current DC source. The power supply is typically 18 to 30 volts DC current limited via a constant current between 2 and 20 mA. Typical battery operated supplies offer 2mA of constant current to extend battery life while Figure 14. -
Page 18: Customer Service/Warranty
11.0 CUSTOMER SERVICE/WARRANTY IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any Figure 18. DC Bias Voltage Measurement reason, you are not completely satisfied with any IMI product, IMI will repair, replace or exchange it at no charge. - Page 20 Model Number Revision: B LOW-COST TRIAXIAL INDUSTRIAL ICP® ACCELEROMETER 604B11 ECN #: 49214 Performance ENGLISH OPTIONAL VERSIONS Sensitivity(± 20 %) 100 mV/g 10.2 mV/(m/s²) Optional versions have identical specifications and accessories as listed for the standard model Measurement Range ± 50 g ±...
- Page 22 PCB PIEZOTRONICS INC. 3425 WALDEN AVE. DEPEW, NEW YORK 14043 INSTRUCTIONS FOR USE – EX604XYYY Series Model(s) EX604XYYY X = One Letter from A to Z denoting revision level (with “M” reserved for customer Special Orders) YYY = Two or Three Numbers 00 to 999 which cable/connector type and sensitivity, filtering, or bias.
- Page 23 Repair In the event that equipment becomes damaged or ceases to operate, arrangements should be made to return the equipment to PCB Piezotronics for repair. User servicing or repair is not recommended and, if attempted, may void the factory warranty.
- Page 24 3425 Walden Avenue, Depew, New York. Same address, same manufacturing facility. Some of the documentation contained in the Technical File associated with this application is labeled IMI Sensors, A PCB Piezotronics Div. and some is labeled simply PCB Piezotronics. PCB Piezotronics labeled drawing are higher-level drawings, which are used across multiple divisions, while IMI labeled drawing are specific to IMI models.
- Page 30 EU Declaration of Conformity PS098 In Accordance with ISO/IEC 17050 Manufacturer: Authorized European Representative: PCB Piezotronics, Inc. PCB Piezotronics Europe GmbH 3425 Walden Avenue Porschestrasse 20-30 Depew, New York 14043 41836 Hückelhoven Germany Certifies that type of equipment: Industrial Triaxial Accelerometer...
- Page 31 EN 61000-4-6:2014 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields Electromagnetic compatibility (EMC) – Part 4-8: Testing and measurement techniques – EN 61000-4-8:2010 Power frequency magnetic field immunity test Test Reports EMC Reports GM29028c, GM29043c...
- Page 32 UK Declaration of Conformity PS098UK In Accordance with ISO/IEC 17050 Manufacturer: Authorized UK Representative: PCB Piezotronics, Inc. PCB Piezotronics Ltd 3425 Walden Avenue Business and Technology Center Depew, New York 14043 Bessemer Drive Stevenage Hertfordshire, SG1 2DX United Kingdom Certifies that type of equipment:...
- Page 33 Immunity Test EN 61000-4-4:2012 Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Standards Electrical fast transient/burst immunity test EN 61000-4-5:2014 Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test EN 61000-4-6:2014 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields Electromagnetic compatibility (EMC) –...
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