ZYC ENERGY SIMPO 5000 Installation & Operating Manual

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SIMPO 5000
Installation & Operating Manual
_V1.2
Released Date: 2024-06-07

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Summary of Contents for ZYC ENERGY SIMPO 5000

  • Page 1 SIMPO 5000 Installation & Operating Manual _V1.2 Released Date: 2024-06-07...
  • Page 2: Table Of Contents

    Contents 1. Introduction ........................1 2. Glossary ..........................1 3.Safety ..........................1 3.1. Transportation ........................ 1 3.2. Handling ......................... 2 3.3 Storage ..........................2 3.4 Leaking Batteries ......................2 3.5 Fire ........................... 2 3.6 Wet Battery ........................2 4.Product Information ......................3 4.1 Introduction ........................
  • Page 3: Introduction

    The battery should be placed out of the reach State of Health of children or animals to prevent injury due to Depth of Discharge accidental contact. Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 4: Handling

    )should be checked its voltage. If the battery voltage is less than 51.6V, then the battery should be charged periodically to prevent irreversible damage caused by low battery power. Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 5: Product Information

    Letter Label Function Circuit Breaker Inverter Com Parallel Com Out Figure 4.1 Parallel Com In Alarming LED 4.3 Parts in package SOC Indicator Status LED ON/OFF Switch On/OFF Figure 4.2 Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 6: Specifications

    CAN 2.0A / RS485 / No Com Module Weight 44 kg Dimension (WxHxD) 440x134x480 mm Warranty 10 Years (Conditions apply) Certifications Cell UL1973, UL9540A, IEC62619:2022, UN38.3 Pack IEC62619:2022, IEC62040, UN38.3, CE, CEC Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 7: Cabinet

    Pre-wired quick connector with 4AWG UL cable DC circuit breaker None Cable entry Top entry IP rating IP20 Communication Cable Cat5 / 3 m (Deliveried with cabinet) Net Weight 90kg 120kg Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 8: Installation

    Keep away from children or pets to prevent injury Tools below are necessary for the installation of by accident. Simpo 5000. Make sure you are well prepared before you start with your installation. 5.2 Cabinets The batteries are designed to fit into a 600mm deep 19"...
  • Page 9: Extra Accessories

    “xxx” means the CSA of conductor 2. PE Cables(CSA≥25 mm ) with Terminal(SC35-6). 3. Communication cable with shield (Cat5 or higher). 4. SIMPO WiFi can be bought from ZYC’s dealers. Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 10: Wire The Cabinet

    Step4. Connect the PE cable to the cabinet. Tighten the bolt with 5N·m. 5.6.2 SIMPO Cabinet 6 The DC busbars are placed on two sides of the cabinet for cabinet 6. Figure 5.8 Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 11: Place The Cabinet

    After sliding all the batteries in, tighten the bolts to fix the batteries with torque of 5 Nm. Figure 5.9 Minimum clearance requirement of cabinet: ≥100mm ≥500mm ≥650mm Front Door Figure 5.10 Torque = 5 Nm Figure 5.12 Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 12: Cables Connection

    5.9.2 Connect Power Cables Insert the terminal resistor into the OUT port of the last module. After the insert of the shorting terminal, this system is ready to go. Figure 5.14 Figure 5.16 Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 13: Connect To The Inverter

    *For Victron devices, recomanded to use the VE.Can to CAN-bus BMS type A cable. Table 5.4 Matching with the RS485 Communication inverters as below: SIMPO 5000 Lux Power RS485A RS485B Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 14: Switch To No Communication Mode

    OUT port IN port Insert the terminal resistor into OUT port IN port the OUT port of the last module. Figure 5.20 Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 15 Figure 5.21 Note: The maximum number of paralleled SIMPO 5000 modules is 64. 2. When multiple cabinets are connected, A DC box is needed to combine the power cables from the cabinets. 3. The DC power cable length for all the cabinets should be approximately equal.
  • Page 16: Commissioning

    SIMPO 5000 Installation and Opearating Manual_V1.2 6.Commissioning 6.1 Status LED There are three LEDs on the front panel of SIMPO 5000 that indicate battery status,ALM, RUN and SOC. Table 6.1 Definition of LEDs' Status Status Operational State Error occurs There is no error existing...
  • Page 17: Simpo Wifi Dongle

    When the app is connecting with the hotspot of the SIMPO WiFi, follow the below steps: www.zycportal.com Connect to Fill in the WiFi name Open APP Others Internet and password of router Figure 7.2 Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 18: Download Zyc Assist App

    • Check for animals, insects or creatures nesting in or around the battery enclosure. • Check for build-up of any foreign objects in or around the cabinet. Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.
  • Page 19 Calle Angelita Cavero 13 Oficina 4Madrid (28027), Espaha +34 697919475 info@zyc-europe.com ZYC Energy Company Limited GuangKe Road 1, Pingshan, Shenzhen, P.R. China +86 (0) 755-2839 4019 sales@zyc.energy WhatsApp: +86 19168831702 www.zyc.energy Copyright © 2024 ZYC Energy Co., Ltd. All Rights Reserved.

This manual is also suitable for:

Simpo cabinet 6Simpo cabinet 10

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