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PUMP PLUS 1200
LOW PROFILE CHARGER WITH PLC
AUTOMATIC SINGLE OUTPUT BATTERY CHARGER
Unit supplied with
one of these displays
File: IM_091-193-12_GEN2_revA
Revised By: PSS/JN
Date: 07-18-2018
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
INSTRUCTION MANUAL
MODEL #: 091-193-12
INPUT: 120 Volt, 50/60 Hz, 5 Amps
OUTPUT: 40 Amps
Compatible with Super Auto
Eject Deluxe Covers
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
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Summary of Contents for KUSSMAUL PUMP PLUS 1200
- Page 1 INSTRUCTION MANUAL PUMP PLUS 1200 LOW PROFILE CHARGER WITH PLC AUTOMATIC SINGLE OUTPUT BATTERY CHARGER Compatible with Super Auto Unit supplied with Eject Deluxe Covers one of these displays MODEL #: 091-193-12 INPUT: 120 Volt, 50/60 Hz, 5 Amps OUTPUT: 40 Amps...
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Page 2: Important Safety Instructions
4. CAUTION: (230 VAC applications only): If AC input is provide from a source consisting of two HOT or LINE leads (phase-to-phase 230 VAC input voltage); an external fuse or circuit breaker must be used to protect both hot leads. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... - Page 3 The battery charger is also designed to withstand the shock and vibration encountered by vehicle mounted equipment. FEATURES I. PUMP PLUS 1200 with PLC BATTERY CHARGER • Automatic current limiting • Voltage regulated output • Remote battery charge/condition indicator display •...
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Page 4: Pump Output
In short the parasitic loads are invisible to the charger. This will lead to a longer battery life and no overcharging or overheating. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 5: Operation
NOTE: If a battery is being charged with an external load of 1.5 to 4 amperes across its terminals, the bar graph may move down 1 or 2 levels. This does not indicate a defective battery. To avoid this, either reduce constant load draws or consider an external Battery Saver. Please contact Kussmaul Electronics for further details. -
Page 6: Wiring Specifications
5. Verify that the battery voltage appears at the charger output terminals. A minimum of 9 volts is required to start the charger. 091‐193‐12_GEN2 II. WIRING SPECIFICATIONS Length of Wire to Battery (feet) 0 ‐ 5 5 ‐ 10 10 ‐ 20* Battery Charger Connections Wire # Gauge (awg) * Consult factory if length of wire to battery is longer than 20 feet 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 7: Installation Wiring Diagram
SYSTEM SEE TOP OF CHARGER REMOTE FOR INFORMATION Auto Pump Air Compressor 50 Amp Waterproof Circuit Breaker Kussmaul Part #: 090-0050-0 Or Fuse, Place near the battery BLACK (6AWG) Buss Bar Kussmaul Part #: 002-3595-5 Or Chassis Ground Pressure Switch... - Page 8 SEE TOP OF CHARGER REMOTE FOR INFORMATION AC Connections shall comply 3’ IEC Power Cord, 16/3AWG, Supplied with unit 50 Amp Waterproof Circuit Breaker Kussmaul Part #: 090-0050-0 Auto Pump Or Fuse, Place near the battery Air Compressor BLACK (6AWG) Buss Bar Kussmaul...
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Page 9: Dip Switch Settings
DIP SWITCH SETTINGS SWITCH SHOWN IN OFF POSITION This is what the dip switch Legend on front panel of charger should look like when setting it to the legend on the front panel of the charger. 1 2 3 4 5 6 7 8 LEAD FLOAT AUTO... -
Page 10: Specifications
SPECIFICATIONS Input Power: 100-130 Volts, 50/60 Hz, 6 Amperes Max Input Fuse: (2) - 8 amp, fast acting, 5X20mm Output Power: 12 Volts DC, 40 Amperes Max Operating Temperature Range: -25ºC to 50ºC Battery Selector Switch: Battery Type Float VDC +/- 1% Absorption VDC +/- 1% Lead-Acid 13.25... -
Page 11: Optional Accessories
V. E-Z SLIDE MOUNTING PLATE, MODEL #: 091-200-EZM • Locking mounting system • Ease the installation and the removal of larger sized chargers that are in harder to access areas, such as under seats 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... - Page 12 • 10-LED bar graph provides Auto Charger status • Includes rear mounted premolded rubber gasket for extra protect from the elements • Available in YEL, RED, BLU, WHT, GRY, and BLK 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
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Page 13: Installation Record
VEHICLE OWNER _______________________________________________________ WARRANTY POLICY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped.
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