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Auto Power Inverter Charger
Remote
Displays
Available
MODEL #: 091-263-12-1500
File: IM_091-263-12-1500
Rev.A
Revised By: PSS/JRN
Date: 03-15-19
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
INSTRUCTION MANUAL
Super Auto Eject with Deluxe Covers
INPUT: 12 VDC
OUTPUT: 1500W, 120 VAC
5 Year Warranty
(Power Inverter Charger)
E 503855
Compatible with
sales@kussmaul.com
Ph: 800-346-0857
Fax: 631-567-5826
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Table of Contents
Troubleshooting
Related Manuals for KUSSMAUL 091-263-12-1500
Summary of Contents for KUSSMAUL 091-263-12-1500
- Page 1 Auto Power Inverter Charger (Power Inverter Charger) E 503855 Remote Displays Compatible with Available Super Auto Eject with Deluxe Covers MODEL #: 091-263-12-1500 INPUT: 12 VDC OUTPUT: 1500W, 120 VAC File: IM_091-263-12-1500 Rev.A 5 Year Warranty Revised By: PSS/JRN Date: 03-15-19...
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Page 2: Table Of Contents
Please record the unit’s model and serial number in case you need to provide this information in the future. It is much easier to record this information now than try to gather it after the unit has been installed. Model Number: Serial Number: 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 3: Personal Safety Instructions
WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT OR DEVICES. WE MAKES NO WARRANTY OR REPRESENTATION IN CONNECTION WITH THEIR PRODUCTS FOR SUCH USES. USING THE INVERTER CHARGER WITH THESE PARTICULAR EQUIPMENTS IS AT YOUR OWN RISK. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 4: Precautions When Working With Batteries
6. CAUTION: To reduce the risk of fire, connect only to an AC circuit provided with a 50A maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 5: Introduction
INTRODUCTION 1. GENERAL INFORMATION The Kussmaul Inverter Charger is a transformer based inverter and battery charger with an unprecedented conversion efficiency of 80%. Packed with unique features, it is one of the most technically advanced inverter/charger on the market. It features power factor corrected, sophisticated multi-stage charging control and pure sine wave output with high surge capability to meet power needs of all sorts of demanding loads without putting the equipment at risk. -
Page 6: Mechanical Drawing
MECHANICAL DRAWING 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 7: Features
FEATURES • 20A DC output power • 12Vdc remote start • 4 pins for KECO Deluxe Auto Eject remote interface • Auto Generator Start • Battery Temperature Sensing for increased charging precision • Manual 50Hz/60Hz output frequency switch for worldwide operation •... - Page 8 Float charging, the charge voltage is reduced to the float charge voltage (determined by the Bat- tery Type selection*). In this stage, the batteries are kept fully charged and ready if needed by the inverter. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
- Page 9 Warning! The de-sulphation charging should not be carried out on batteries with good conditions. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
- Page 10 Plug in BTS to get max charging capacity The inverter charger will output max capacity when the BTS is plugged in. Without BTS, it will output a max of 25A. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
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Page 11: Transfer
Please use a small jeweler’s style flat-head screwdriver to turn the charge current control switch gently to avoid breakage due to over-turning. To guarantee the best performance of AC charger when the AC in- put is from a generator, the standby generator should be of at least Caution: 150% higher capacity than the inverter. - Page 12 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
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Page 13: Protections
Protections The Auto Power Inverter Charger is equipped with extensive protections against various harsh situ- ations/faults. These protections include: AC Input over voltage protection/AC Input low voltage protection Low battery alarm/High battery alarm Over temperature protection/Over load protection Short Circuit protection (1s after fault) Back feeding protection When Over temperature /Over load occur, after the fault is cleared, the master switch has to be reset to restart the inverter. -
Page 14: 12Vdc Remote Control Diagram
12Vdc Remote Control Wiring Diagram The remote switch should be single pole, single throw with at least a 1Amp rating. The wire used should be at least 18ga VIII. LED Indicator 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... - Page 15 Never cut the telephone cable when the cable is attached to inverter and battery is connected to the inverter. Even the inverter is turned off, this will damage the remote PCB inside if the cable is short circuited during cutting. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
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Page 16: Audible Alarm
Load < 30% Load ≥ 30% (INV MODE) 30% ≤ Load < 50% Load ≤ 20% or Load ≥ 50% Load ≥ 50% Load ≤ 40% 100% 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 17: Dip Switches
This will avoid frequent switches between battery and generator. But some sensitive loads will suffer from the low quality power. The pros and cons should be clearly realized. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... - Page 18 Power Save Override ON/OFF (SW3): Under the Battery Priority Mode (SW5 in position “1”), the inverter can be switched between two modes: Power Saver Mode (SW3 in position “1”) and Unit Off Charging Mode (SW3 in position “0”). The power Switch should be in “Power saver on” position all the time for using these func- tions.
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Page 19: Auto Generator Start
The battery temperature sensor mounts on the side of a battery or any other location where the precise temperature of battery can be detected such as battery mounting racks. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 20: Other Features
Important: If the battery temperature is allowed to fall to extremely cold temperatures, the invert- er with a BTS may not be able to properly recharge cold batteries due to maximum voltage limits of the inverter. Ensure the batteries are protected from extreme temperatures. For more detailed technical information, please contact us. -
Page 21: Installation
Soldered connections alone are not acceptable. High quality, UL-listed battery cables are available.These cables are color-coded with pressure crimped, sealed ring terminals. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... - Page 22 Reduced inductance of the battery cables helps to reduce induced voltages. This reduces ripple in the battery cables and improves performance and efficiency 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
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Page 23: Ac Wiring Recommendation
The torque rating range for DC terminal is 12.5NM-20.5NM(9.25-15.19 pound-foot), and the suggested torque rating is 17NM(12.6 pound-foot). Over torquing may cause the bolt to break. Equipment Damage The inverter is not reverse polarity protected. Reversing the battery polarity on the DC input connections will cause permanent damage to the inverter which is not covered under warranty. -
Page 24: Maintenance & Troubleshooting
Line Mode Over Charge √ √ Fan Lock Battery High √ Inverter Mode √ Overload Fault Mode Output Short √ Over-Temp √ Over Charge √ Back Feed Short 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 25: Cherry Avenue West Sayville, Ny
Install a UPS if possible. between grid and inverting. loads. Applying specific loads such as Noise from Transformer/case* Remove the loads hair dryer 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 26: Outline Drawing
The most common load of such kind is hair dryer. If the noise comes from case. Normally when loaded with inductive loads, the magnetic field generated by transformer keeps attracting or releasing the steel case at a specific frequency, this may also cause noise. -
Page 27: Specifications
SPECIFICATIONS INVERTER OUTPUT 1.5KW Model 1500W Continuous Output Power 4500W Surge Rating(20s) 1.5HP Capable of Starting Electric Motor Pure Sine wave/Same as input(Bypass mode) Output Waveform >88%(Peak) Nominal Efficiency >95% Line Mode Efficiency 0.9-1.0 Power Factor DC INPUT Nominal Output Voltage RMS 100-110-120Vac / 220-230-240Vac ±10% RMS Output Voltage Regulation... -
Page 28: Specifications
Inverter Dimensions(L*W*H) 19KG Inverter Weight 389*295*200mm Shipping Dimensions(L*W*H) 21KG Shipping Weight Status LEDs+LCD Display 5 Years Standard Warranty CERTIFICATIONS UL CANADA C22.2 107.1 FILE # E 503855 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 29: Optional Accessories
• Indicator is housed in a watertight bezel • Bezel is available in 6 different colors, Red, White, Blue, Yellow, Gray, and Black Specify color choice when ordering 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 30: Super Auto Eject Deluxe Cover Bar Graph
• 10-LED bar graph provides Auto Charger status • Includes rear mounted premolded rubber gasket for extra protect from the elements • Available in YEL, RED, BLU, WHT, GRY, and BLK 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com... -
Page 31: Warranty Policy
VEHICLE OWNER _______________________________________________________ WARRANTY POLICY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 5 years from the date the equipment was shipped.