KUSSMAUL PUMP PLUS 2000 PLC Instruction Manual

KUSSMAUL PUMP PLUS 2000 PLC Instruction Manual

Automatic dual output battery charger

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PUMP PLUS 2000 PLC
AUTOMATIC DUAL OUTPUT BATTERY CHARGER
File: IM_091-237-12-PP_revC.indd
Rev: C
Revised By: SO, PG7
Date: 05-13-2016
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
INSTRUCTION MANUAL
MODEL #: 091-237-12-PP
INPUT: 120 Volt, 60 Hz, 3.5 Amps
OUTPUT BATTERY 1 and 2: 15 or 18 Amps
OUTPUT BATTERY SAVER: 3 Amps
1 YEAR WARRANTY ON PUMP
3 YEAR WARRANTY ON CHARGER
Supplied with
Dual Bar Graph Display
scan using your mobile
device for more information
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com

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Summary of Contents for KUSSMAUL PUMP PLUS 2000 PLC

  • Page 1 INSTRUCTION MANUAL PUMP PLUS 2000 PLC AUTOMATIC DUAL OUTPUT BATTERY CHARGER Supplied with Dual Bar Graph Display MODEL #: 091-237-12-PP INPUT: 120 Volt, 60 Hz, 3.5 Amps OUTPUT BATTERY 1 and 2: 15 or 18 Amps OUTPUT BATTERY SAVER: 3 Amps File: IM_091-237-12-PP_revC.indd...
  • Page 2: Important Safety Instructions

    4. CAUTION: (230 VAC applications only): If AC input is provided from a source consisting of two HOT or LINE leads (phase-to-phase 230 VAC input voltage); an external fuse or circuit breaker must be used to protect both hot leads. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 3 The output current of the charger is a series of pulses whose frequency is determined by the power line frequency. The Pump Plus 2000 PLC measures the battery voltages during brief intervals between pulses while no charge current is flowing. The battery voltages are compared to a standard and any error is detected and used to control the charger output at the desired level.
  • Page 4 Gelled Electrolyte (Gel Cell) - Switch 1 down (off) and Switch 2 up (on) AGM - Switch 1 up (on) and Switch 2 down (off) Odyssey® - Both switches up (on) 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 5 Switches 6, 7 and 8 should be set to match the parasitic load on battery 1 (excluding any Battery Saver load). These switches control the point at which the charger will terminate the absorption 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 6 NOTE: The charger is shipped with ALL dip switches in the down position. This configuration is for float charging of a Lead Acid battery with battery saver and parasitic load compensation turned off. 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 7: Installation Wiring Diagram

    PARASITIC LOAD COMPENSATION POWER SYSTEM AC Line Cord installed on back of unit 40 Amp Waterproof Circuit Breaker Kussmaul Part #: 090-0040-0 Or Fuse, Place near the battery AC Connections shall comply with UL recommendations, NEC, or NFPA standards Pressure Switch...
  • Page 8: Specifications

    Remote Display Options: Dual Bar Graph Display Output Waterproof Circuit Breaker (Optional): Bat 1 and 2 - 40 amperes, P/N: 090-0040-0 Output Buss Bar (Optional): 5 Studs, P/N: 002-3595-5 Weight: 11 pounds 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 9: Outline Drawing

    OUTLINE DRAWING 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 10: Optional Accessories

    • Protects high amperage circuits • Latch arms resets breaker after overload • Cannot be held in ON position if short remains on circuit • Waterproof - Ideal for truck applications 170 Cherry Avenue Ph: 800-346-0857 West Sayville, NY 11796 Fax: 631-567-5826 www.kussmaul.com sales@kussmaul.com...
  • Page 11: Installation Record

    VEHICLE OWNER _______________________________________________________ WARRANTY POLICY All products of Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 3 years from the date the equipment was shipped.
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