Kollmorgen 6SM45 100 Technical Description And Installation Instructions

Kollmorgen 6SM45 100 Technical Description And Installation Instructions

Synchronous servomotor
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Synchronous Servomotors
Series 6SM45...100
Technical description, Installation, Commissioning
Edition 07/06

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Summary of Contents for Kollmorgen 6SM45 100

  • Page 1 www.DanaherMotion.com Synchronous Servomotors Series 6SM45...100 Technical description, Installation, Commissioning Edition 07/06...
  • Page 2 Already published editions Edition Comment 07 / 93 First edition 10 / 94 Adaptation to modified technical design, layout and page numbering changed 05 / 96 New motors 6SM27 / 6SM37 / 6SM100 05 / 97 New motors 6SMx7, 6SM109, several corrections 03 / 98 6SM27..77/109 removed 05 / 00...
  • Page 3: Table Of Contents

    Kollmorgen Contents 07/06 Page General About this manual ............... 5 Prescribed usage .
  • Page 4 Contents Kollmorgen 07/06 Page Draw ings Non-ventilated motors ..............23 3.1.1...
  • Page 5: General

    Kollmorgen General 07/06 General About this manual This manual describes the 6SM45..100 series of synchronous servomotors (standard version). Among other things, you find information about: Description of the Motors, Technical Data Chapter 1 Installation, Commissioning of the motors Chapter 2...
  • Page 6: Safety Notes

    General Kollmorgen 07/06 Safety Notes Only properly qualified personnel are permitted to perform such tasks as transport, assembly, commissioning and maintenance. Properly qualified personnel are persons who are familiar with the transport, assembly, installa- tion, commissioning and operation of motors, and who have the appropriate qualifications for their jobs.
  • Page 7: Important Notes

    Kollmorgen General 07/06 Important Notes Servomotors are precision equipment. The flange and shaft are especially vulner- able during storage and assembly — so avoid brute force. Precision requires deli- cacy. It is important to use the locking thread which is provided to tighten up coup- lings, gear wheels or pulley wheels and warm up the drive components, where possible.
  • Page 8: Manufacturer Declaration

    General Kollmorgen 07/06 Manufacturer declaration According to the EG-Machine-guideline 89/392/EWG, appendix II B We, the company Danaher Motion GmbH Wacholderstraße 40-42 40489 Düsseldorf declare, that the product Motor series 6SM (types 6SM45, 6SM56, 6SM71, 6SM100) is intended exclusively, in its standard version, for installation in another machine and that...
  • Page 9: Design Of The Motors

    Kollmorgen General 07/06 Design of the motors Synchronous servomotors in the 6SM45..100 series are brushless DC motors for deman- ding servo applications. When combined with our digital servo amplifiers they are especi- ally suited for positioning tasks in industrial robots, machine tools, transfer lines etc. With high requirements for dynamics and stability.
  • Page 10: Standard Features

    General Kollmorgen 07/06 Standard features 1.9.1 Style The basic style for the 6SM45..100 synchronous motors is style IM B5 according to DIN EN 60034-7. The permitted mounting positions may be read from the technical data of the motor series. 1.9.2...
  • Page 11: Insulation Material Class

    Kollmorgen General 07/06 1.9.6 Insulation material class The motors come up to insulation material class F according to DIN 57530. 1.9.7 Vibration class The motors are made to vibration class N according to DIN EN 60034-14. 1.9.8 Connection method The motors are fitted with rectangular connectors for resolver signals and terminal boxes for the power supply.
  • Page 12: Options

    General Kollmorgen 07/06 1.11 Options -09- Special flanges and shafts are possible, we invite inquiries. Built-in holding brake. Radial shaft-sealing rings: A radial shaft-sealing ring can be supplied at extra charge to seal against oil mist and oil spray. This increases the protection rating of the shaft bushing to IP65. The sealing ring is not suitable for dry running.
  • Page 13: Technical Data

    Kollmorgen General 07/06 1.13 Technical data 1.13.1 Definitions Standstill torque M [Nm] The standstill torque can be maintained indefinitely at a speed n=0 min and rated ambient conditions. Rated torque M [Nm] The rated torque is produced when the motor is drawing the rated current at the rated speed.
  • Page 14: Technical Data 6Sm45

    General Kollmorgen 07/06 1.13.2 Technical data 6SM45..100 Data Sym Dim Standstill torque 0,85 10,0 10,5 16,5 22,0 25,0 36,0 46,0 57,0 Standstill current 12,3 15,6 18,8 26,7 35,0 42,0 0rms Rated speed 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000...
  • Page 15: Technical Data 6Sm56

    Kollmorgen General 07/06 1.13.3 Technical data 6SM56..100-BV Data Sym Dim Standstill torque 13,2 14,0 23,0 31,0 36,0 53,0 69,0 84,0 Standstill current 10,0 10,7 17,1 22,0 27,1 39,3 52,2 62,2 Rated speed 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000...
  • Page 16 General Kollmorgen 07/06 This page has been deliberately left blank. Servo Motors 6SM45..100...
  • Page 17: Installation / Commissioning

    Kollmorgen Installation / Commissioning 07/06 Installation / Commissioning Important notes Check that the servo amplifier and motor match each other. Compare the rated vol- tage and rated current of the unit. Carry out the wiring according to the wiring diagram in the Installation and Commissioning Instructions for the servo amplifier.
  • Page 18: Assembly / Wiring

    Installation / Commissioning Kollmorgen 07/06 Assembly / Wiring Only qualified staff with knowledge of mechanical engineering are permitted to assemble the motor. Only staff qualified and trained in electrical engineering are allowed to wire up the motor. The procedure is described as an example. A different method may be appropriate or necessary, depending on the application of the equipment.
  • Page 19 Kollmorgen Installation / Commissioning 07/06 The following notes should help you to carry out the assembly and wiring in an appropriate se- quence, without overlooking anything. The site must be free of conductive and aggressive material. Site For V3-mounting (shaft end upwards), make sure that no liquids can enter the bearings.
  • Page 20: Connection Methods

    Installation / Commissioning Kollmorgen 07/06 2.2.1 Connection methods Carry out the wiring in accordance with the valid standards and regulations. Only use our preassembled shielded cables for the resolver connections. Connect up the shielding according to the wiring diagrams in the Installation Instructions for the servo amplifier.
  • Page 21: Commissioning

    Kollmorgen Installation / Commissioning 07/06 Commissioning The procedure for commissioning is described as an example. A different method may be appropriate or necessary, depending on the application of the equipment. Only specialist personnel with extensive knowledge in the areas of electrical engineering / drive technology are allowed to commission the drive unit of servo amplifier and motor.
  • Page 22 Installation / Commissioning Kollmorgen 07/06 This page has been deliberately left blank. Servo Motors 6SM45..100...
  • Page 23: Drawings

    Kollmorgen Drawings 07/06 Drawings Non-ventilated motors 3.1.1 Dimensions 6SM45..100 3.1.2 Radial-/axial force at the shaft end Servo Motors 6SM45..100...
  • Page 24: Wiring Diagram 6Sm45

    Drawings Kollmorgen 07/06 3.1.3 Wiring diagram 6SM45..100 Servo Motors 6SM45..100...
  • Page 25: Torque Characteristics 6Sm45S-3000

    Kollmorgen Drawings 07/06 3.1.4 Torque characteristics 6SM45S-3000 Legend: X-axis : speed [min Y-Axis : torque [Nm] 1 : Performance curve 2 : cut-off characteristic M(n) 3 : rated speed n 3.1.5 Torque characteristics 6SM45M-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 26: Torque Characteristics 6Sm45L-3000

    Drawings Kollmorgen 07/06 3.1.6 Torque characteristics 6SM45L-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.1.7 Torque characteristics 6SM56S-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 27: Torque Characteristics 6Sm56M-3000

    Kollmorgen Drawings 07/06 3.1.8 Torque characteristics 6SM56M-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.1.9 Torque characteristics 6SM56L-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 28: Torque Characteristics 6Sm71K-3000

    Drawings Kollmorgen 07/06 3.1.10 Torque characteristics 6SM71K-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.1.11 Torque characteristics 6SM71S-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 29: Torque Characteristics 6Sm71M-3000

    Kollmorgen Drawings 07/06 3.1.12 Torque characteristics 6SM71M-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.1.13 Torque characteristics 6SM100K-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 30: Torque Characteristics 6Sm100S-3000

    Drawings Kollmorgen 07/06 3.1.14 Torque characteristics 6SM100S-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.1.15 Torque characteristics 6SM100M-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 31: Torque Characteristics 6Sm100L-3000

    Kollmorgen Drawings 07/06 3.1.16 Torque characteristics 6SM100L-3000 Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n Servo Motors 6SM45..100...
  • Page 32: Ventilated Motors

    Drawings Kollmorgen 07/06 Ventilated motors 3.2.1 Dimensions 6SM56..100-BV 3.2.2 Radial-/axial force at the shaft end Servo Motors 6SM45..100...
  • Page 33: Wiring Diagram 6Sm56

    Kollmorgen Drawings 07/06 3.2.3 Wiring diagram 6SM56..100-BV Servo Motors 6SM45..100...
  • Page 34: Fan Connection

    Drawings Kollmorgen 07/06 3.2.4 Fan connection Strip off the outer insulation of the cable over a length of 35mm. Push the parts 1, 2‚ and 3 of the PG7 connection onto the cable. Push the O-Ring 5 onto the thread of...
  • Page 35: Torque Characteristics 6Sm56S-3000-Bv

    Kollmorgen Drawings 07/06 3.2.5 Torque characteristics 6SM56S-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.2.6 Torque characteristics 6SM56M-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 36: Torque Characteristics 6Sm56L-3000-Bv

    Drawings Kollmorgen 07/06 3.2.7 Torque characteristics 6SM56L-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.2.8 Torque characteristics 6SM71K-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 37: Torque Characteristics 6Sm71S-3000-Bv

    Kollmorgen Drawings 07/06 3.2.9 Torque characteristics 6SM71S-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.2.10 Torque characteristics 6SM71M-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 38: Torque Characteristics 6Sm100K-3000-Bv

    Drawings Kollmorgen 07/06 3.2.11 Torque characteristics 6SM100K-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.2.12 Torque characteristics 6SM100S-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 39: Torque Characteristics 6Sm100M-3000-Bv

    Kollmorgen Drawings 07/06 3.2.13 Torque characteristics 6SM100M-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm] 1 : Performance curve 2 : Cut-off characteristic M(n) 3 : Rated speed n 3.2.14 Torque characteristics 6SM100L-3000-BV Legend: X-Axis : Speed [min Y-Axis : Torque [Nm]...
  • Page 40 Drawings Kollmorgen 07/06 This page has been deliberately left blank Servo Motors 6SM45..100...
  • Page 41: Appendix

    Kollmorgen Appendix 07/06 Appendix Delivery package, transport, storage, maintenance, disposal Delivery package:— Motor from the 6SM45..100 series — Technical description (documentation), 1 copy per delivery — Motor package leaflet (short info) Transport: — Climate category 2K3 to EN 50178 —...
  • Page 42: Fault-Finding

    Appendix Kollmorgen 07/06 Fault-finding The following table is to be seen as a “First Aid” box. There can be a large number of dif- ferent reasons for a fault, depending on the particular conditions in your system. The fault causes described below are mostly those which directly influence the motor. Peculiarities which show up in the control loop behaviour can usually be traced back to an error in the parameterization of the servo amplifier.
  • Page 43: Index

    Kollmorgen Appendix 07/06 Index Ambient temperature ..9 Radial force ... . . 10 Assembly ....19 Radial force, diagram .
  • Page 44 www.DanaherMotion.com Sales and Service We are committed to quality customer service. In order to serve in the most effective way, please contact your local sales representative for assistance. If you are unaware of your local sales representative, please contact us. Europe Visit the European Danaher Motion web site at www.DanaherMotion.net for Setup Software upgrades, application notes, technical publications and the most recent version of our product manuals.

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