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Forza 6-K Manual

Ups online with double conversion technology
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6-K/KS - 10K/KS
UPS Online with double conversion technology

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Summary of Contents for Forza 6-K

  • Page 1 6-K/KS - 10K/KS UPS Online with double conversion technology...

  • Page 2: Brief Introduction

    Table Of Contents • Brief Introduction • Installation • Operation and operating mode • Battery maintenance • Notes for battery disposal and battery replacement • Trouble shooting • Appendix 1: Display panel • Appendix 2: The corresponding form of the LED display •...
  • Page 3 1.3. Apparence BACK VIEW of 6K(S) BACK VIEW of 10K(S)
  • Page 4 BACK VIEW of three-phase10K(S) BACK VIEW of three-phase15KS/ three-phase 20KS...
  • Page 5 1.4. Product specification and performance General Specification • Input acceptable Battery Power Frequency Input Voltage Range Model Rating Voltage Voltage Current Voltage 6kVA/4.2kW 220VAC (176-276)VAC 31A max. 240VDC 6kVA/4.2kW 220VAC (176-276)VAC 31A max. 240VDC 10kVA/7kW 220VAC 50A max. 240VDC (176-276)VAC 10kVA/7kW 10KS 220VAC...

  • Page 6: Electrical Performance

    Electrical Performance • Input Model Voltage Frequency Power Factor 6K(S)/10K(S) Single-phase 56Hz-64Hz >0.98 (Full load) Three-phase Three-phase 56Hz-64Hz >0.95 (full load) 10KS/15KS/ 20KS Output Voltage Power Frequency Overload Current Distortion regulation factor Tolerance capacity crest ratio 105%~130% load Synchronized transfers to 56~64Hz in Line bypass mode THD<4%...
  • Page 7 Minimum three input voltage with full load is 304V, Minimum single input voltage with full load is 176V for three phases in one phase out UPS. Minimum single input voltage with full load is 176V for 6-10ks one phase in UPS. Circuit FORZA Series Wire Amps Diameter/AWG breaker Single 12AWG /3.3mm2...

  • Page 8: Installation

    2. Installation 2.1 Unpacking and inspection 1) Unpack the packaging and check the package contents. The shipping package contains: • A UPS • A User Manual • A Communication Cable • A Battery Cable (for 6KS/10KS only) 2) Inspect the appearance of the UPS to see if there is any damage during transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts.
  • Page 9 9) Suggest charging the batteries for 8 hours before use. After connection, turn the bypass breaker in the “ON” position, the UPS will charge the batteries automatically. You can also use the UPS immediately without charging the batteries first, but the backup time may be less than the standard value.
  • Page 10 Connection Details of Output Terminals on Parallel mode Important notes: On the unit Input board N does not refer to a Neutral input instead Input Line1 is connected here (110/115/120V). L is then used for the secondary Line1 (110/115/120V). If the UPS is used in Single Mode, JP1 and JP2 must be connected by 10AWG (6mm2). If the UPS is used in Parallel Mode, the Jumper between JP1 and JP2 must be removed.

  • Page 11: Operating Procedure For Connecting The Long Backup Time Model Ups With The External Battery

    Connect Output Line 1 and Neutral2 by 10AWG (6mm2) for 240V / 6KVA Load. Important Note:If the UPS is used in Single Mode, JP1 and JP2 must be connected by 10AWG (6mm2). If the UPS is used in Parallel Mode, the Jumper between JP1 and JP2 must be removed.

  • Page 12: Parallel Installation

    2. Parallel installation 1) Users need to opt for a standard 25-pin communication cable, which should have 25 cores, corresponding stitches and shield, as the UPS parallel cable. The length of the parallel cable is appropriate to be less than 3 m. 2) Strictly follow the stand-alone wiring requirement to perform the input wiring of each UPS.
  • Page 13 Wiring Diagram for 3 UPS Installation and Operation 1) Connect input and output wires of each UPS. (As shown on wiring diagrams) 2) Make sure that each UPS works normal in single mode. 3) Disconnect the jumper wire on JP1 and JP2 of the terminal block. 4) Connect the parallel communication cable.
  • Page 14 Adding a New UPS: 1) Adjust the output volt of the new UPS. 2) Disconnect the jumper wire on JP1 and JP2. 3) Turn off the UPS system that are running and transfer to bypass mode. Set maintenance switch from UPS to BPS. 4) Connect the parallel cable.
  • Page 15 9) Turn off UPS and set the maintenance switch from BPS to UPS and turn on the UPS to perform the parallel operation. Removing a Single UPS: 1) Press the off button twice. The UPS is no output. 2) Turn off the others UPS to bypass mode and set the maintenance switch from UPS to BPS. 3) Turn off the input breaker and output breaker.

  • Page 16: Operation And Operating Mode

    3. Operation and operating mode 3.1 Operation 1. Turn on the UPS with utility power supplied (in Line mode/AC mode) 1) After you make sure that the power supply connection is correct, set the bypass breaker and the input breaker in the “ON” position first. At this time the fan rotates and the UPS supplies power to the load via the bypass.

  • Page 17: Operating Mode

    3.2 Operating mode 1. Utility power mode The display panel in utility power mode is shown in the following diagram. The utility power LED and the INV LED are turned on. The load level LEDs will be turn on in accordance with the load capacity connected.
  • Page 18 When the UPS in battery mode, the buzzer beeps once every 4 seconds. If the “ON” button is pressed for more than 1 second, the buzzer will stop beeping. Press the “ON” button once again for more than 1 second to resume the alarm function. 2) When the battery capacity decreases, the number of the battery capacity LEDs turned on will be reduced.
  • Page 19 Load level Load level backup time of 6kVA backup time of 10kVA 6. Communication Port ■ Intelligent slot This series is equipped with an intelligent slot for Webpower (optional accessory) or other optional card to achieve remote management of the UPS through internet / intranet. Please contact your local distributor for further information.

  • Page 20: Battery Maintenance

    PIN5: Common PIN6: Bypass active (relay close) PIN7: Battery low PIN8: UPS On (relay close) PIN9: Utility Power failure (normally open, active close) AS400 Interface 4. Battery maintenance ● This series UPS only requires minimal maintenance. The battery used for standard models are value regulated sealed lead-acid maintenance free battery.

  • Page 21: Notes For Battery Disposal And Battery Replacement

    5. Notes for battery disposal and battery replacement Before disposing of batteries, remove conductive jewelry such as necklace, wrist watches and rings. 2) If it is necessary to replace any connection cables, please purchase the original materials from the authorized distributors or service centers, so as to avoid overheat or spark resulting in fire due to insufficient capacity.

  • Page 22: Troubleshooting

    6. Trouble shooting Possible Problem Solution Cause Make sure the UPS is not overloaded; the air vents are not blocked and the ambient The #1 Fault LED and the temperature is not too high. The UPS shutdown due to #6 LED are turned on, the Wait for 10 minutes for the internal overheat buzzer beeps continuously...
  • Page 23 Possible Problem Solution Cause Check the loads and remove all no-critical equipment. The #1 Fault LED and the Recalculate the load power The UPS is overloaded or #2 LED are turned on, the and reduce the number of the load equipment is faulty UPS beeps continuously loads connected to the UPS.

  • Page 24: Appendix 1: Display Panel

    When you contact the service center, please provide the following information: ● Model No. and the serial No. of the UPS; ● The date when the problem arose; ● Complete description of the problem, including the LED display, alarm warning, and power condition and load capacity. If your UPS is a long backup time model, you may also provide the battery information.

  • Page 25: Appendix 2: The Corresponding Form Of The Led Display

    Appendix 2: The corresponding form of the LED display LED Display Alarm Operating State Warning 0~35% None Load capacity 36%~55% None Load capacity Utility 56%~75% None Power Load capacity Mode 76%~95% None Load capacity 96%~105% None Load capacity 0~20% Beep once every sec Battery capacity 21%~40%...
  • Page 26 Overloaded in battery mode, Beep twice every sec. Early-warning Overloaded in battery mode, Continuously beep Cut off the output Continuously Over temperature beep Continuously Inv abnormal beep Continuously Output short circuited beep Continuously BUS voltage abnormal beep Continuously Charger or battery failed beep Battery voltage abnormal Continuously...

  • Page 27: Appendix 3: Forzatraker Software

    Appendix 3: Forzatraker Software Software Installation Forzatraker software is a new generation of UPS monitoring software, which provides user- friendly interface to monitor and control your UPS system. This unique software provides safely auto shutdown for multi-computer systems while power failure. With this software, users can monitor and control any UPS on the same LAN no matter how far from the UPSs.
  • Page 28 ©2007 Forza Power Technologies. All rights reserved. Under the copyright laws, this manual may not be copied, in whole or in part, without written consent of Forza Power Technologies. Forza Power Technologies is a registered trademark. Other company and product names mentioned herein are trademarks of their respective companies.

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