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Sontex Supercal 739 User Manual

Sontex Supercal 739 User Manual

Thermal energy meter
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User Manual Thermal Energy Meter Supercal 739
General
The compact mechanical single or multiple jet thermal energy meter Supercal 739 is a precision measuring instrument approved for individual metering of
heating systems and must be handled with care.
The Supercal 739 is available in a heating or cooling or heating/cooling version and determines the thermal and/or cold energy exchanged by a heat-
bearing fluid in a heat exchanger circuit.
The Supercal 739 complies with the requirements of the European Directive MID 2014/32/EU modules B and D and of the standard EN 1434 class 3.
Important!
The energy meter must be used within the conditions indicated on the meter; the metrological seals have to stay intact.
In the event non compliancy to these instructions, the manufacturer declines all liability, warranty and guarantee for correct metrology.
The manufacturer will not be liable in the event of any modification of the metrological data or of the measurement parameters if any of manufacturer's
seals is damaged. The seals can only be applied by authorised people in conformity to national legislation related to legal metrology.
Use only the accessories provided by the manufacturer.
For cleaning, a moist cloth is sufficient. Do not use solvents.
Do not shorten the cable between the flow meter and the integrator and the cables for the temperature sensors or modify them in any way whatsoever.
Before installation
Check the installation data and compare them with the specific characteristics of the thermal energy meter.
The rules for installation and those relating to the project must be respected.
The environmental temperature range for the energy meter is 5...55 ºC.
Make sure that the meter and the labels can be read easily.
All connections must be made at a minimum distance of 300 mm from high frequency or high voltage cables. Avoid thermal radiation and interfering electri-
cal fields near the integrator and connection cable.
As a rule, the integrator must be installed at a distance from pipes carrying refrigerating fluids.
Action must be taken to ensure that no condensation water can penetrate inside the integrator.
If there is any risk of vibrations, the integrator must be installed separately on the wall.
If the temperature of the fluid within the flow meter regularly reaches 90°C, the integrator must be installed separately from the flow meter.
It is advisable to drain the installation before fitting the flow meter. This will allow that any foreign body is withdrawn from the pipe.
Security with lithium batteries
3V lithium batteries are used. Certain security rules must be respected: the replacement of batteries or to add a second battery is not allowed.
During recycling, the following points must be respected:
Do not recharge or short-circuit, protect against humidity, do not expose to heat, do not throw batteries in fire, keep out of reach of children.
Advice on disposal:
In order to maintain and protect the environment, to reduce waste of natural resources and prevent pollution, the European Commis-
sion has established guidelines according to which manufactures must take back electrical and electronic devices in order to forward
them to a regulated disposal or recycling system.
If you dispose of the batteries yourself, enquire about the possibilities of recycling in your region.
Installation
The prescriptions related in the standard EN1434-6 must be respected when the Supercal 739 is installed.
In the standard version, the integrator is parameterised by default for installation on the "cold" pipe side. Installation on the "hot" pipe side must be specified
with the order.
Depending on version and use (heat and/or cooling meter), the energy meter must be fitted on the "cold" or "hot" pipe side of the installation in
compliance with the chosen configuration. If the device was ordered with the configuration option, some parameters can be changed using the
"Config" menu during commissioning.
In any particular installation, mixed mounting positions (horizontal and vertical) must be avoided because the measuring ranges are different.
Place the flow meter correctly according to the direction of the fluid (an arrow ➔ can be seen on the flow meter).
Horizontal mounting with the integrator facing downwards is not permitted. Also avoid fitting in a position which may cause an air bubble to build up inside
the mechanical meter.
The energy meter must be fitted between two shutoff valves. The flow meter must be installed ahead of any monitoring valves so as to avoid any potentially
interfering influence. Waterproof will be checked at the various mounting points.
The heat conveying liquid must be equivalent to water without any additives according to standard FW510 of the AGFW (German District Heat-
ing Association). If additives are added to the water, the user must ensure the compatibility of the materials used in the thermal energy meter which are in
contact with these additives.
0739P300 UM_User Manual Supercal 739_V01_2007_en.docx
1
Sontex SA, 2605 Sonceboz, Switzerland

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Summary of Contents for Sontex Supercal 739

  • Page 1 The Supercal 739 is available in a heating or cooling or heating/cooling version and determines the thermal and/or cold energy exchanged by a heat- bearing fluid in a heat exchanger circuit. The Supercal 739 complies with the requirements of the European Directive MID 2014/32/EU modules B and D and of the standard EN 1434 class 3. Important! The energy meter must be used within the conditions indicated on the meter;...
  • Page 2 The temperatures of use displayed on the label must be respected. A temperature sensor may be fitted directly in the Supercal 739 flow meter. The temperature sensors will preferably be fitted directly, in other words one temperature sensor will be fitted in the flow meter while the other sensor will be installed on the other side of the heat exchanging circuit.
  • Page 3 Insert the temperature sensor into the brass fitting. The O-ring must be pressed against the brass fitting and must not go back along the cable. Tighten by hand the M12x1.5 mm female nut until stumbled on the brass fitting. Check the watertightness of the temperature sensor placed under pressure. Seal the temperature sensor. 0739P300 UM_User Manual Supercal 739_V01_2007_en.docx Sontex SA, 2605 Sonceboz, Switzerland...
  • Page 4 The location of the temperature sensor bump against the nut from the EAS The original nut of the EAS base must be replace by the nut with thinner head 0714P089. EAS base with integrated ball valve 0739P300 UM_User Manual Supercal 739_V01_2007_en.docx Sontex SA, 2605 Sonceboz, Switzerland...
  • Page 5 ▪ Seal the measuring capsule and temperature sensors. Coaxial multiple jet meter with G 2’’ connec- To install the Supercal 739 with coaxial multiple jet with the G2” connection in the EAS base, the tion following steps must be respected: ▪...
  • Page 6 Coaxial multiple jet meter with M62 x 2 To install the Supercal 739 with coaxial multiple jet with the M62x2 connection in the EAS base, connection the following steps must be respected: ▪ Flush out the installation pipes carefully in compliance with the DIN/EN standard speci- fication.
  • Page 7 To complete the functional analysis, the commissioning protocol can be saved using the Prog7x9 software via the optical interface. 0739P300 UM_User Manual Supercal 739_V01_2007_en.docx Sontex SA, 2605 Sonceboz, Switzerland...
  • Page 8 Error codes The Supercal 739 integrator displays an error message with the 3 letters “Err” and a code. If several errors occur at the same time, the different codes are added together. The error is displayed in the first position of the display menu. It will still be possible to select all the other display menus by pressing the navigation button.
  • Page 9 Kurzes Drücken / Pression courte / Short pression on button Segmenttest Test des segments Test LCD Langes Drücken / Pression longue / Long pression on button Pict. 1 LCD sequence diagram 0739P300 UM_User Manual Supercal 739_V01_2007_en.docx Sontex SA, 2605 Sonceboz, Switzerland...
  • Page 10 Pulse input function The Supercal 739 offers the possibility of integrating up to two further pulse input from other meters, for instance a hot water and a cold water meter. The value of the pulse factor is programmable via the Prog7x9 software. By default, the pulse factor will be 1 Pulse/Unit for each pulse input.
  • Page 11 Seal installed in the factory (2) on the integrator For the Supercal 739 with coaxial multiple jet meter, the detector support (3) fitted to the flow sensor (4) can’t be removed A factory seal (1) will be applied to the temperature sensor, mounted in the capsule with the threaded union G2’’.
  • Page 12 Mounting The Supercal 739 should not be mounted on the side where the continuous operating temperature of the liquid exceeds 90°C or is below 5°C. Length of straight section fitted upstream/downstream of each flow meter (EN1434): U3 / D0 for: L=110mm and L=130mm Coaxial multi jet meter with G 2’’...
  • Page 13 Type Examination Certificate (Cooling) DE-16-M-PTB-0083 Technical support For technical support, please contact your local Sontex agent or Sontex SA directly. Sontex Hotline:support@sontex.ch, +41 32 488 30 04 Declaration of conformity for devices compliant with the MID directive The detailed certificate of conformity can be consulted on the Sontex website: www.sontex.ch...