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KeContact
P30
Charging Station
Installation manual V 3.50
Translation of the original instructions

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Summary of Contents for Keba KeContact a Series

  • Page 1 KeContact Charging Station Installation manual V 3.50 Translation of the original instructions...
  • Page 2 Specifications are subject to change due to further technical developments. Details presented may be subject to correction. All rights reserved. Reindlstraße 51, 4040 Linz, Austria, www.keba.com/emobility KEBA Energy Automation GmbH +43 732 7090-0, +43 732 7309-10, kecontact@keba.com For information about KEBA and our subsidiaries please look at www.keba.com.
  • Page 3: Table Of Contents

    Mounting the charging station................Connections and wiring.................... Connection overview..................Required tools....................Power supply ....................Enable input X1....................Switch contact output X2 ................. Ethernet connection X3 and X4 (optional) ............Configuration ......................DIP switch settings................... Installation manual V3.50 © KEBA 2017...
  • Page 4 Ambient conditions................... 13.5 Interfaces ......................13.6 Optional equipment..................13.7 Calibratable energy meter................13.8 Further certifications ..................13.9 Dimensions and weight..................14 EU Directives and Standards ................... 15 UKCA .......................... 16 Declaration of conformity ..................Installation manual V3.50 © KEBA 2017...
  • Page 5: Introduction

    This symbol reminds you of the possible consequences of touching electro- statically sensitive components. Information Identifies practical tips and useful information. No information that warns about potentially dangerous or harmful functions is contained. Installation manual V3.50 © KEBA 2017...
  • Page 6: Purpose Of The Document

    If the instruc- tions and safety instructions described for the intended use are observed, the product will normally not pose a risk to the health of persons or damage to property. Installation manual V3.50 © KEBA 2017...
  • Page 7: Warranty

    The device manufacturer assumes no liability for resulting claims! Warranty Only general maintenance work that is expressly permitted by KEBA may be performed. Any other tampering to the device will result in a loss of the war- ranty claim.
  • Page 8: Notes On This Document

    ● Electricians ● End customer P30 configuration manual x-series ● Electricians UDP Programmer's Guide ● Programmer ● End customer ● Electricians ● Service technicians ● Charging infrastructure operating com- Manual for MID variants pany Installation manual V3.50 © KEBA 2017...
  • Page 9 Introduction Designation Target group Calibratable measurement device for electri- cal energy in accordance with § 46 of the ● Charging infrastructure operating com- German Measures and Verification Act (REA pany No. 6.8) Installation manual V3.50 © KEBA 2017...
  • Page 10: Safety Notes

    ● Using adapters of any kind is forbidden. Persons who, due to their special training, expertise and experience as well as knowledge of current standards, are able to assess the work per- formed and the possible hazards. Installation manual V3.50 © KEBA 2017...
  • Page 11 ● Never clean the charging station with aggressive solvents and cleaning agents, abrasive materials, spray water (garden hose, high-pressure cleaner, etc.) or excessive pressure. Installation manual V3.50 © KEBA 2017...
  • Page 12: Scope Of Delivery

    Power supply line (top/sur- Cable gland face-mounted cable instal- 12 – 22 mm M32x1.5 lation) Locknut M32x1.5 Cable gland Data line (top/ surface- M16x1.5 with seal mounted cable installa- 4 – 10 mm ring tion) Installation manual V3.50 © KEBA 2017...
  • Page 13 Mounting set for wall installation Fig. 3-3: Mounting set for wall installation b-series Description e-series c-series x-series Hangar bolts M8x100 Nut ISO 10511 - M8 Washer ISO 7089 - 8.4 Anchors for M10; Fischer UXR-10 Installation manual V3.50 © KEBA 2017...
  • Page 14: Description Of The Charging Station

    ... Charging socket with cover (op- ... Holder for charging cable (optional) tional) ... Display (optional) Information Depending on the design of the charging station, the charging socket or charging cable may deviate from the shape shown. Installation manual V3.50 © KEBA 2017...
  • Page 15: Rear View

    M20 (for control line or Ethernet) Top view Fig. 4-6: Top view ... Type plate ... Surface-mounting cable insertion openings M32 (for supply line) ... Surface-mounting cable insertion openings M16 (for control line or Ethernet) Installation manual V3.50 © KEBA 2017...
  • Page 16: Type Plate

    ... Type examination number ... Accuracy class in accordance with EN 50470-1, -3 ... CE marking of conformity ... Public key information ... Production date ... Production site Fig. 4-8: Example type plate ... Manufacturer ... Manufacturer's address Installation manual V3.50 © KEBA 2017...
  • Page 17: Overview Of Variants

    20 A 32 A Cable type No cable 4 m cable 6 m cable 5,5 m cable Device series e-series b-series c-series a-series x-series WLAN x-series WLAN, 4G x-series 4G x-series 4G, w/o LM Installation manual V3.50 © KEBA 2017...
  • Page 18 The measurement of the transmitted energy takes place by means of transducers on all phases to be contacted. Support- ing documents (e.g. on the test mode) can be requested from KEBA. Not all variants deriving from the product designation are available with a calibratable energy meter.
  • Page 19: Options

    Mobile network communication (only P30 x-series) In order to be able to communicate with a higher-level OCPP backend in a charging network, the charging station can optionally be equipped with a mo- bile network interface. Installation manual V3.50 © KEBA 2017...
  • Page 20: Displays And Operating Elements

    (e.g., software version, IP address, authorization request). The main task, however, is to display the status of the internal energy meter. The dis- play lights up through the housing and is only visible when the power supply is active. Installation manual V3.50 © KEBA 2017...
  • Page 21: Mounting And Installation Instructions

    Special hollow-wall anchors must be used for the other mounting screws. It is particularly important to make sure the substructure has sufficient load-bearing capacity. Fig. 6-12: Water drainage ... Water drainage ... Mounting surface ... Charging station Installation manual V3.50 © KEBA 2017...
  • Page 22 ● Do not tighten the mounting nuts with force. The tightening torque must not exceed 7 Nm. ● The mounting surface must be completely flat. Warpage of the housing must be prevented. If adjustment is necessary, the four remaining sup- plied washers must be used. Installation manual V3.50 © KEBA 2017...
  • Page 23: General Criteria For The Site Selection

    ● Observe the permissible environmental conditions (see "Technical data"). Observe the internationally valid installation standards (e.g. IEC 60364-1 and IEC 60364-5-52) and comply with the nationally applicable installation standards and regulations. Installation manual V3.50 © KEBA 2017...
  • Page 24: Space Requirements

    1.2 m. Observe that national regulations can limit this height. Required tools The following tools are required for the installation: ● Drill Ø 10 mm (suitable for the wall material) ● Screwdriver/bit T25 ● Socket wrench 13 mm Installation manual V3.50 © KEBA 2017...
  • Page 25: Mounting The Charging Station

    6) Using a hammer and flat-head screwdriver, gently knock out the re- quired cable insertion openings (Surface-mounting cable installation: Ca- ble insertion openings on the top side / Flush-mounting cable installa- tion: Cable insertion openings on the back side) Installation manual V3.50 © KEBA 2017...
  • Page 26 3) Drill the holes and, if necessary, insert anchors in the holes..Washer for adjusting ... Rear wall of the charging station ... Washer for nut ... Nut ... Hanger bolt ... 20 mm Installation manual V3.50 © KEBA 2017...
  • Page 27 9) Position the charging station on the wall and secure it with the 4 washers (3) and nuts (4) to the hanger bolts (5). The charging station is now mounted on the wall and ready for cabling. Installation manual V3.50 © KEBA 2017...
  • Page 28: Connections And Wiring

    ... Status LED ... Enable input ... Switch contact output ... Shield clamp (ground for ETH) ... Ethernet2 connection (RJ45) ... Ethernet1 connection (LSA+® ter- ... SIM card slot (optional) minals) ... USB interface Installation manual V3.50 © KEBA 2017...
  • Page 29: Required Tools

    An RCD with at least Type A must be used since all P30 variants have an in- ternal DC fault current monitoring ≥ 6 mA. During installation, other important issues such as "cascading” of RCD and selection of a suitable line circuit breaker must be considered. Installation manual V3.50 © KEBA 2017...
  • Page 30 Double-membrane seals (flush-mounted ca- Correct cable gland (surface-mounted cable ble installation) installation) ● The double-membrane seals must fit cleanly against the cable sheath- ing. Installation manual V3.50 © KEBA 2017...
  • Page 31 To use the supplied M20 cable gland, the supplied reduction insert (M32→M20) and two sealing rings must be used. As shown below, the M32 cable entry opening must be used for this. Drilling a cable entry opening is not permitted. Installation manual V3.50 © KEBA 2017...
  • Page 32 Connections and wiring Fig. 7-18: Use of the M20 cable gland with reduction insert Use of M16 cable gland (surface-mounted) To use the supplied M16 cable gland, the supplied sealing ring must be used. Installation manual V3.50 © KEBA 2017...
  • Page 33 Do not press the screwdriver up, down or to the side! To connect the supply voltage, proceed as follows: 1) Shorten the connection wires to the appropriate length (as short as pos- sible). The protective conductor must be longer than the other conductors! Installation manual V3.50 © KEBA 2017...
  • Page 34 The charging station is set to 10 A in the delivery state. In order to adapt the maximum current to the installed line circuit breaker, configuration via the DIP switches is necessary. For details, see 8.1 DIP switch settings. Installation manual V3.50 © KEBA 2017...
  • Page 35 We recommend connecting the charging station in delta networks without upstream transformer only with single phase. A three-phase connection in delta networks should only take place with an upstream transformer ("star- delta converter"). Fig. 7-19: Connection to a three-wire IT system with 230 V Installation manual V3.50 © KEBA 2017...
  • Page 36: Enable Input X1

    Charging is not possible without an RFID card. P30 c-series (in a charging network) and x-series Charging enabled when X1 is closed AND RFID authorization is correct. Charging is not possible without an RFID card. Installation manual V3.50 © KEBA 2017...
  • Page 37: Switch Contact Output X2

    Charging station available. Closed Charging station is ready for operation and no vehicle is connected. Contactor monitoring Switch contact State of the charging station Open No error. Closed A switch contact of the contactor is stuck. Installation manual V3.50 © KEBA 2017...
  • Page 38 The switch contact output can be used to switch off the charging station (dis- connect the current) by means of an overriding disconnect solution..Main switch ... Line circuit breaker + FI switch ... Contactor/relay ... Current-limiting equipment ... Undervoltage trigger ... Switch contact output Installation manual V3.50 © KEBA 2017...
  • Page 39: Ethernet Connection X3 And X4 (Optional)

    0,4 – 0.64 mm Cat 5e / Cat6 STP 0.7 – 1.4 mm (AWG 26 – AWG 22) 0.51 – 0.81 mm Cat 6 STP 1.0 – 1.4 mm (AWG 24 – AWG 20) Installation manual V3.50 © KEBA 2017...
  • Page 40 1) Fix the connecting cable at the point of the wrapped-around shielding braid in the shield clamp [K]. 2) Tighten the shield clamp. 3) Clamp the wires to the terminal block [ETH] using an insertion tool. Installation manual V3.50 © KEBA 2017...
  • Page 41: Configuration

    In the following tables, only the affected DIP switches are shown in the illus- trations, others are not shown. Installation manual V3.50 © KEBA 2017...
  • Page 42 DSW1.5 = OFF = Charging at full power for 1- or 2-phase charging DSW1.4 = ON DSW1.5 = OFF = value: max. 16 A DSW1.4 = OFF DSW1.5 = ON = value: max. 20 A Setting the amperage - DSW1.6 to DSW1.8 Installation manual V3.50 © KEBA 2017...
  • Page 43 „10.3 Display DSW1.8 software/firmware version“) DSW1.6 DSW1.7 10 A DSW1.8 DSW1.6 DSW1.7 13 A DSW1.8 DSW1.6 DSW1.7 16 A DSW1.8 DSW1.6 DSW1.7 20 A DSW1.8 DSW1.6 DSW1.7 25 A DSW1.8 DSW1.6 DSW1.7 32 A DSW1.8 Installation manual V3.50 © KEBA 2017...
  • Page 44 Activation of communication - DSW2.5 Function Illustration switch Activation of communication in the charging network. DSW2.5 This DIP switch setting must be made for each master and client charging station to enable charging station communication. Installation manual V3.50 © KEBA 2017...
  • Page 45: Prepare Mobile Network Communication (Optional)

    Prepare mobile network communication (optional) Certain device variants feature a mobile network interface. To use the mo- bile network function, a SIM card must be inserted in the SIM card slot. Fig. 8-22: Insertion slot Installation manual V3.50 © KEBA 2017...
  • Page 46 2) Lightly press the SIM card into the card slot until the spring mechanism locks. 8.2.2 Removing the SIM card 1) By lightly pressing the SIM card with your finger, the spring mechanism is activated and the SIM card is ejected. 2) Remove the SIM card. Installation manual V3.50 © KEBA 2017...
  • Page 47: Commissioning

    A normal charging process is not possible in commissioning mode. Information For safety reasons, the commissioning mode is indicated on the charging station by an orange display on segment S3 of the LED bar (-/-/orange/-). Installation manual V3.50 © KEBA 2017...
  • Page 48 8.1 DIP switch settings). 2) Restart the charging station by pressing the "Service button" until the first beep (approx. 1 second). The charging station starts up again in normal mode and is ready for opera- tion. Installation manual V3.50 © KEBA 2017...
  • Page 49: Perform Safety Checks

    For devices with MID approval, at least the terminal cover must be secured with a lead seal. For devices with national approval, the connection panel cover must be se- cured with a lead seal. To mount all covers, proceed as follows: Installation manual V3.50 © KEBA 2017...
  • Page 50 2. The housing cover must glide into the guides without considerable resis- tance. The housing cover must be correctly seated in the housing guide on all sides.                 Installation manual V3.50 © KEBA 2017...
  • Page 51: Attach Seal

    5) Close the cover of the sealing cap. 6) Thread the sealing wire through the opening of the sealing cap over the screw and place the seal. The seal is attached. If necessary, reinstall all other covers of the charging station. Installation manual V3.50 © KEBA 2017...
  • Page 52: Maintenance

    7) Mount the housing covers on the charging station again. The fuse has now been replaced. 10.2 Troubleshooting Further information (e.g. operating and configuration instructions) and con- tact details are available on our website: www.keba.com/emobility-downloads Installation manual V3.50 © KEBA 2017...
  • Page 53: Display Software/Firmware Version

    The instructions for updating the software on P30 via USB or the network connection are contained in the *.zip file. For the P30 x-series, the configura- tion manual must also be observed. Installation manual V3.50 © KEBA 2017...
  • Page 54: Replace The Sim Card

    To replace the SIM card, proceed as follows: 1) Remove the existing SIM card from the card slot (see 8.2.2 Removing the SIM card). 2) Insert the new SIM card into the card slot (see 8.2.1 Inserting the SIM card). Installation manual V3.50 © KEBA 2017...
  • Page 55: Accessories

    Floor-mounted column (stainless steel) V1: #89 735 The floor-mounted column is suitable for the installation of one charging station. Floor-mounted column (stainless steel) V2: #90 786 The floor-mounted column is suitable for the installation of two charging stations on it. Installation manual V3.50 © KEBA 2017...
  • Page 56 Accessories Floor-mounted column (stainless steel) V3: #99 839 The floor-mounted column is suitable for the installation of two charging stations on it. Installation manual V3.50 © KEBA 2017...
  • Page 57: Disposal

    ● The materials are recyclable in accordance with their labeling. You can make an important contribution to protecting our envi- ronment by reusing, renewing and recycling materials and old appliances. Installation manual V3.50 © KEBA 2017...
  • Page 58: Technical Data

    50 Hz Mains forms: TT / TN / IT Power supply x-series Rated supply voltage (Europe): 3 x 230 V / 400 V Internal consumption: Idling: 4 W, plugged in: 5 W, charging: 7 W Installation manual V3.50 © KEBA 2017...
  • Page 59: Socket / Cable

    EN 62196-1 and VDE- AR-E 2623-2-2 13.4 Ambient conditions Use: Inside and outside area Access limitations at set-up location: Limited and unlimited access Installation (stationary): On the wall or on a floor-mounted column. Operating temperature: Installation manual V3.50 © KEBA 2017...
  • Page 60: Interfaces

    8 mm Switch contact output External safety extra-low voltage, < 50 V AC Type: (50/60 Hz), ≤ 24 V DC Required current limitation: < 0.5 A Terminal type: Spring-type terminal Cross section: 0.08 – 4 mm AWG: 28 – 12 Stripping length: 8 mm Installation manual V3.50 © KEBA 2017...
  • Page 61: Optional Equipment

    Class E2 (according to MID 2014/32/EU) Limits of the operating temperature for mea- -25 °C to +55 °C suring accuracy: Overflow of the counter: 99.999 kWh Accuracy class: Class B (according to EN 50470-1 / -3) Installation manual V3.50 © KEBA 2017...
  • Page 62: Further Certifications

    13.9 Dimensions and weight Version with standard socket (Type 2) Height / Width / Depth: 516 mm / 240 mm / 166 mm Approx. 4.8 - 5 kg (depending on device ver- Weight: sion) Installation manual V3.50 © KEBA 2017...
  • Page 63 Technical data Fig. 13-24: Dimensions in millimeters Installation manual V3.50 © KEBA 2017...
  • Page 64 Technical data Version with charging cable and holder Height / Width / Depth: 643 mm / 240 mm / 142 mm Approx. 5.3 - 7.8 kg (depending on device Weight: version) Fig. 13-25: Dimensions in millimeters Installation manual V3.50 © KEBA 2017...
  • Page 65: Eu Directives And Standards

    2014/53/EU Radio Equipment Directive (RED) Directive on the restriction of the use of cer- 2011/65/EU tain hazardous substances (RoHS) Directive for waste electrical and electronic 2012/19/EU equipment (WEEE) 2014/32/EU European Measuring Device Directive (MID) Installation manual V3.50 © KEBA 2017...
  • Page 66: Ukca

    UK (England, Wales and Scot- land). Authorised representative is: KEBA Ltd. Aston Court Frederick Place Kingsmead Business Park High Wycombe HP11 1JU Authorised representative to compile the technical file is KEBA Ltd. Installation manual V3.50 © KEBA 2017...
  • Page 67: Declaration Of Conformity

    κείμενο της δήλωσης συμμόρφωσης ΕΕ διατίθεται στην ακόλουθη ιστοσελίδα στο διαδίκτυο: (*2) Por la presente, KEBA declara que el tipo de equipo radioeléctrico (*1) es conforme con la Directiva 2014/53/UE. El texto completo de la declaración UE de conformidad está disponible en la dirección Internet siguiente: (*2) Käesolevaga deklareerib KEBA, et käesolev raadioseadme tüüp (*1) vastab direktiivi 2014/53/EL nõuetele.
  • Page 68 Declaration of conformity O(a) abaixo assinado(a) KEBA declara que o presente tipo de equipamento de rádio (*1) está em conformi- dade com a Diretiva 2014/53/UE. O texto integral da declaração de conformidade está disponível no seguinte endereço de Internet: (*2) Prin prezenta, KEBA declară...
  • Page 69 In accordance with Section 46 of the German Measures and Verification Act (Rule Determination Committee (REA) No. 6.8) The ISO 15118 functionalities are not yet available, but the charging stations are prepared for it. (*2) www.keba.com/emobility-downloads Installation manual V3.50 © KEBA 2017...
  • Page 70 Installation manual V © KEBA 2017...
  • Page 72 KEBA Energy Automation GmbH Reindlstraße 51 4040 Linz / Austria www.keba.com...

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