Transmission Lubrication; Front Gearcase Lubrication (4X4 Only) - Polaris Hawkeye Repair Manual

TRANSMISSION LUBRICATION

The transmission lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is level before proceeding.
• Check vent hose to be sure it is routed properly and
unobstructed.
TRANSMISSION SPECIFICATIONS
Specified Lubricant:
Polaris AGSL Gearcase Lubricant:
(PN 2873603) (Gallon) (PN 2873602) (12 oz.)
Capacity:
Even with fill plug
Drain Plug and Fill Plug Torque:
15 ft. lbs. (20 Nm)
To change / check transmission fluid:
1. Place a drain pan beneath oil pan and remove drain plug
from the crankcase. Allow oil to drain completely.
2. Reinstall the drain plug. Tighten to specification.
3. Add the proper amount of lubricant to bring level into
operating range as shown. Do not over fill.
Drain Plug
Verify fluid level is correct and no leaks are present.
4.
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FRONT GEARCASE LUBRICATION (4X4
ONLY)
The front gearcase lubricant level should be checked and
changed in accordance with the maintenance schedule.
Oil Level Check
Gearcase oil
flush with the bottom
1.
of thread area.
2.
3.
4.
• Be sure vehicle is level before proceeding.
• Check vent hose to be sure it is routed properly and
unobstructed.
FRONT GEARCASE SPECIFICATIONS
Specified Lubricant:
Polaris Premium Demand Drive Hub Fluid:
(PN 2872277) (2.5 gallon) (PN 2871654) (8 oz.)
Capacity:
Even with fill plug
Drain Plug Torque:
8-10 ft. lbs. (11-13 Nm)
Fill / Check Plug Torque:
8-10 ft. lbs. (11-13 Nm)
Position the vehicle on a level surface.
Remove the check/fill plug (A) and view the oil level. The
oil level should be at the bottom of the check plug (B)
threads.
Reinstall the check/fill plug (A). Torque to specification.
Reinstall the check plug (A) and a new sealing washer.
Torque to specification.
MAINTENANCE
A
B
C
2.11