Reassembly - Polaris Hawkeye Repair Manual

14. Inspect the magnetic coil (I) in the output housing. Test the
resistance of the coil using an ohmmeter. Replace case half
if coil is found to be non-functional or if the coil surface is
damaged.
AWD Gearcase Coil
Resistance: 21.6 ohms and
23.9 ohms @ 68° F (20° C)
NOTE: To test the gearcase coil resistance, use the
AWD coil harness. The gearcase coil should
measure between 21.6 ohms and 23.9 ohms @ 68° F
(20° C).
15. Remove and inspect the input cover (M), bearing (N), and
the pinion gear (O). Inspect the pinion gear (O) for
chipped, broken, or missing teeth. Replace the input cover
O-ring and seal.
M
- www.instant-manuals.com -
I
N
O
16. Inspect the output shaft bushing (arrow). Replace as
needed. Clean the inside surfaces of both gearcase halves.
17. Remove and replace the O-rings and seals (arrows) from
the gearcase halve assemblies.

REASSEMBLY

1. Replace all O-rings, seals, and worn components.
2. Press the pinion shaft seal into the pinion cover, until the
seal is flush with the sealing surface.
3. Install pinion shaft into the bearing cover, using a small
amount of grease on the seal bearing, and input cover with
FINAL DRIVE
7.15