Specifications; Component Torques; Front Drive Cv Shaft; Removal - Polaris Hawkeye Repair Manual

FINAL DRIVE

SPECIFICATIONS

Component Torques

IMPORTANT: Verify which type of tire your ATV is
equipped with (aluminum or steel wheel) when
torquing wheel nuts.
Table 7-1: Torque Table
Component
F/R Steel Wheel Nuts
F/R Aluminum Wheel
Nuts
Front Hub Nut
Rear Hub Nut
Lower Front A-arm
CAUTION
Locking nuts, and bolts with pre-applied locking agent
should be replaced if removed.
The self-locking properties of the nut or bolt
are reduced or destroyed during removal
Table 7-2: Special Tools
Part Number
2872608
8700226
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FRONT DRIVE CV SHAFT

Removal

1. Remove hub dust caps.
2. Remove cotter pins.
3. Loosen the hub retaining nuts.
4. Loosen - but do not remove - the wheel nuts.
7.2
- www.instant-manuals.com -
ft.lbs.
Nm
(in.lbs.)
27 41
90 122
80 109
80 109
38 51
Tool Description
Roller Pin Removal Tool
CV Boot Clamp Pliers
A- Arm Removal Tool
5. Safely lift and support the front of the ATV.
CAUTION
Serious injury could occur if machine tips or falls.
6. Remove wheels.
7. Remove cotter pin and nut from lower A-arm ball joint.
Remove lower A-arm from ball joint using a suitable tool.
8. Pull strut assembly out while pivoting front drive shaft
downward until it clears strut assembly. (Hub removed for
clarity - removal optional)