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OPERATING MANUAL
SCS200
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  • Page 1 OPERATING MANUAL SCS200 1 | 132...
  • Page 2 CONTENT 1. General information ..............................5 1.1 Safety instructions ............................. 5 1.2 Qualified personnel ............................5 1.3 Use ..................................5 1.4 Delivery state ..............................6 2. Introduction ................................7 2.1 SCS200 intelligent power distribution ........................ 7 3. Mounting method and connection ........................9 3.1 General information ............................
  • Page 3 5.2 Integral electronic load protection........................20 5.2.1 Configuration of the current rating per channel ................... 20 5.2.2 Overload disconnection per channel (Trip 1 and Trip 2) ..............21 5.2.3 Overload disconnection total current and U ..................24 5.3 Diagnostic information ............................. 25 5.3.1 Current measurement .........................
  • Page 4 CONTENT 6.4.3 Vendor ID ............................97 6.5 Overview of CANopen objects ......................... 98 6.5.1 Objects 0x1000 … 0x1FFF - Communication profile area ..............100 6.5.2 Objects 0x2000 … 0x5FFF - Manufacturer-specific profile area ............107 6.5.3 Objects 0x6000 … 0x67FF - Standardized profile area 1st logical device ........117 7.
  • Page 5 1. GENERAL INFORMATION 1.1 Safety instructions This manual points out possible danger for your personal safety and gives instruction how to avoid property damage. The following safety symbols are used to draw the reader's attention to the safety instructions included in this manual. Danger There is a threat to life or health unless the following safety measures are observed.
  • Page 6 1.4 Delivery state The product is supplied with a defined hardware and software configuration. Any changes in excess of the docu- mented options are not permitted and lead to liability exclusion.
  • Page 7 2. INTRODUCTION 2.1 SCS200 intelligent power distribution Intelligent and complex systems and the electrification of loads currently play a decisive role in the development of on-board electrical systems. The SCS200 is the right answer to these requirements. The intelligent power distribution system enables decentral- ized control and monitoring of loads via the CAN bus.
  • Page 8 Figure 1 Example of the SCS200 in a vehicle The SCS200 is available in both SAEJ1939 and CANopen compatible versions. The module allows uncomplicated and quick system extensions or complete vehicle or machinery modernization. Figure 1 shows an example of how the SCS200 can be integrated in the on-board electrical system.
  • Page 9 3. MOUNTING METHOD AND CONNECTION 3.1 General information Please ensure sufficient space for the mating plugs of the output terminals (Figure 2) for the relay version, this must also be observed for removing the cover. Figure 2: Required space for plugging in the Tyco mating plug 3.2 Mounting the module The device must be firmly mounted before connecting the cables.
  • Page 10 each rotated by 90°. Please take this into account when laying your cables. Please use M6 fastening screws for installation (tightening torque max. 6 Nm). The mounting material is not included in the scope of delivery. In addition, the semiconductor versions can be mounted in any position, while the relay version must not be mounted with the cover facing downwards to prevent the components from loosening.
  • Page 11 The following cable cross-sections are recommended in accordance with DIN EN 60947-1: SCS200-SC… SCS200-SC… SCS200-SC… SCS200-RC… ≥ 50 mm² ≥ 50 mm² ≥ 50 mm² ≥ 35 mm² Cross section of main termi- ≥ AWG1 ≥ AWG0 ≥ AWG1 ≥ AWG3 nal: ≥...
  • Page 12 4. HARDWARE OPTIONS The SCS200 is available in two main variants, which differ primarily in the design of the switching elements. These are the semiconductor version and the relay version, which are described in more detail below. Furthermore, each main variant is available in different versions for different voltage ratings. All versions of the SCS200 feature the same housing footprint to allow ease of replacement.
  • Page 13 4.1.1 Pin assignment SCS200-SC08… 12V Name Description Name Description n.c. not connected OUT_6 10 A OUT_8 10 A IN_A_2 Analogue input 2 / PMA 2 OUT_4 30 A IN_A_5 Analogue input 5 n.c. not connected OUT_2 30 A IN_A_1 Analogue input 1 / PMA 1 IN_A_6 Analogue input 6 OUT_7...
  • Page 14 4.1.3 Pin assignment SCS200-SC12… 24V Name Description Name Description OUT _9 10 A OUT _4 10 A OUT _8 10 A IN_A_2 Analogue input 2 / PMA 2 OUT _3 10 A IN_A_5 Analogue input 5 OUT _10 10 A OUT _2 15 A / 15A IN_A_1...
  • Page 15 4.1.5 Inductive loads The SCS200 has the ability to switch the following inductive loads. SCS200-SC… 24V: L/R ≤ 2ms SCS200-SC… 48V: L/R ≤ 1ms For all other inductive loads, it is mandatory to use an appropriately rated flyback diode for this load to prevent the module from severe damage.
  • Page 16 4.2.1 Pin assignment SCS200-RC08… 12V / 24V The following table shows the pin assignment of the SCS200 relay version with 8 load outputs. Name Description Name Description n.c. not connected OUT _6 10 A Analogue input 2 / PMA OUT _8 10 A IN_A_2 OUT _4...
  • Page 17 Please observe performance limits described in the data sheet when using the relays. Operation in excess of these values is not allowed. There is a risk of damaging the relays and resulting burns when touching. When mounting the relays, the max. allowed number of plug-in operations of the terminals must not be exceeded.
  • Page 18 4.3 Analogue inputs The SCS200 provides up to 6 analogue inputs or sensor inputs. The specific number depends on the version of the SCS200 and if some of the inputs are used for PMA. For details, please refer to the pin assignment on previous pages.
  • Page 19 5. SOFTWARE AND DIAGNOSTIC FUNCTIONS The SCS200 is a CAN-controlled power distribution board providing comprehensive diagnostic functions as well as current and voltage monitoring. This product is a client module that is controlled by a superordinate control unit or ECU via the CAN bus. The SCS200 receives commands for switching the load outputs in the form of CAN frames and provides diagnostic data and measured values in the event of a change or on request.
  • Page 20 The SCS200 can be configured without a special programming environment or associated software. Settings can be made using predefined CAN frames that are sent to the device via the bus. The configuration or initialisation of the module can therefore also be carried out directly by a superordinate control unit or ECU during vehicle production. A connection to a PC can also be established via a CAN-to-USB adapter.
  • Page 21 5.2.2 Overload disconnection per channel (Trip 1 and Trip 2) Trip 1 (standard disconnection): Disconnection of the load output in question in the event of an overload. This disconnection is implemented as stand- ard and cannot be deactivated. Trip current 1: 1.3 x I Trip delay 1: 200 ms...
  • Page 22 SCS200-SC… 48V Channel 1 – 3 Current rating (A) Trip current 2 (A) 22.5 Channel 4 – 12 Current rating (A) Trip current 2 (A) 22.5 Trip delay 2: 30ms Trip curves...
  • Page 23 Figure 6: Overview of trip curves...
  • Page 24 Semiconductor self-protection The SCS200 uses intelligent semiconductors with integrated self-protection. Due to that it my happen in some cases, the SCS200 detects an open load instead of an overcurrent. This can happen with very high short-circuit currents, as the used semiconductors have an integrated self-protection. Depending on the level of the short-circuit current, the switch-off by the self-protection may be faster than the regular overcurrent detection, in which case the µC detects an open load accordingly, as it still assumes the switching state ON.
  • Page 25 The SCS200 will still be able to communicate if the voltage is lower than the thresholds mentioned above. If the voltage is decreased further the SCS200 will lose the ability to communicate. The thresh- old depends on tolerances as well as environment and age. The SCS200 will still be able to communicate if the voltage is higher than the thresholds mentioned above.
  • Page 26 5.3.2 Voltage measuring The SCS200 provides current measured values for the supply voltage and the voltage applied to the load outputs via the CAN bus. These values can also be analysed to implement load management. Measuring accuracy of voltage measurement @ U ±...
  • Page 27 5.4 Physical module addressing (PMA) The address of the CAN node can be changed in two ways. The option to do this via CAN message is explained in chapter 6.3.1.1. In addition to this method, a physical address assignment is possible for the SCS200. In this case, the analog inputs 1-3 of the module are used as standard to define the node address of the SCS200.
  • Page 28 If PMA is used, analog inputs 1-3 are not available as standard analog inputs. The voltage values are not sent via a CAN message; the inputs are only used to assign the address offset. Analog inputs 4-6 are still available as analog inputs by default. If PMA is active, the potential at inputs 1-3 is checked each time the module is started Physical module addressing can be deactivated at any time via a CAN configuration message.
  • Page 29 Also, for trip 2 the sum of both outputs is used. To deactivate trip 2 for the parallel connection it has to be deactivated for the numerically smaller output. Switch ON and switch OFF delays of the numerically smaller channel are taken over for the pair. Changes for switch ON/OFF delays after the two channels are paired can be done with the specific CAN message für the numerically smaller channel.
  • Page 30 To use the configuration of the CFS (CAN fail-safe), several items have to be configured in a row. Figure 7: CFS configuration sequence Detailed information about these steps can be found in 6.3.1.9 for J1939 and 6.5.2.2 for CANopen. 5.9 Default configuration and factory reset During configuration process or if the module is used in a different setup than before it might be easier to restore either the default configuration or do a factory reset than changing every previously made configuration back.
  • Page 31 The following methods can be used to wake up the device. • Via CAN: In the event of CAN activity – CAN messages not directly addressed to the SCS200 are suitable for waking the device up. Any activity on the bus will wake up the module. •...
  • Page 32 The SCS200 can also be set to deep sleep mode by sending a CAN message. If there are multiple SCS200 on the same CAN it´s possible to set single ones to deep sleep mode by using the specific node ID. Further it´s possible to send all of them to deep sleep with a broadcast message.
  • Page 33 6. CAN COMMUNICATION The CAN communication of the SCS200 is based on the CAN 2.0 specification and supports the SAE J1939 standard as well as CANopen. The product can be integrated into a corresponding CAN system with other standard compo- nents.
  • Page 34 The following tables are showing the transmission sequence of several data bytes (not alphanumerically) according to J1939-71. PGN position notation Start position Length 1 – 4 4 bytes (ex. PGN 65199, SPN 1039) 01 – 04 4 bytes (ex. PGN 65211, SPN 994) Data definition Transmission order Byte 1...
  • Page 35 PGN 60928 (00EE00h) – Message for Address Claimed Transmission rate: as requested Data length: 8 bytes Data page: PDU format: PDU specific: 255 (global address) Default priority: Name of controller application Byte 1 Bits 8-1: Least significant byte of Identity Number Byte 2 Bits 8-1: Second byte of Identity Number Byte 3 Bits 8-6:...
  • Page 36 6.3.1 Initialization/configuration Some software settings of the SCS200 can be changed and queried by the user via corresponding CAN messages. The following values can be configured: • CAN node address of the SCS200 • • Current rating per load output •...
  • Page 37 CAN-ID 0x18Efxxyy xx: Node address SCS200 yy: Any source address of sender 6.3.1.1 Change of SCS200 node address CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Change SCS200 node address...
  • Page 38 6.3.1.2 Activate / deactivate PMA CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Change PMA mode 0x06 Byte 4 Activate / Deactivate PMA 0x00…0x01 Byte 5 Not used...
  • Page 39 6.3.1.3 Adjustment of current rating per channel CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Change current rating 0x02 0x01…0x0C Byte 4 Output channel 0x00…0x07 Byte 5...
  • Page 40 SCS200-SC12… 48V: 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 Value (de- channel 1-3 (A) fault) (de- channel 4-12 (A) fault) The change will only take effect after a manual reboot according 0. 6.3.1.4 Adjustment of delay periods per channel CAN data Byte Description...
  • Page 41 Coding the basic delay within the CAN message Value ON delay / OFF delay 1000 The change will only take effect after a manual reboot according 0. 6.3.1.5 Paralleling of Outputs For more information about the reason and the conditions of paralleling outputs see 5.6. To connect two outputs in parallel, the following CAN message needs to be sent.
  • Page 42 To reset the parallel connection of outputs the following CAN messages need to be sent. CAN data Byte Description Value Message ID: Status condition and diagno- Bits 8-5 Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Remove all parallel connections...
  • Page 43 6.3.1.6 Activate / deactivate fast disconnection trip 2 Trip 2 can be activated (default) or deactivated for every single output. CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3...
  • Page 44 6.3.1.7 Activate / deactivate open load message The open load message can be activated (default) and deactivated for every single output. CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3...
  • Page 45 6.3.1.8 Change CAN Bitrate CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Change Bitrate 0x08 Byte 4 Bitrate 0x00…0x08 Byte 5 Not used 0x00 Byte 6...
  • Page 46 6.3.1.9 CAN fail-safe configuration 6.3.1.9.1 Set heartbeat mode CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Configure CAN fail-safe 0x0D Byte 4 Setting heartbeat mode...
  • Page 47 6.3.1.9.2 Configuration for all channels, or definition that all channels are configured individually. CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Configure CAN fail-safe...
  • Page 48 6.3.1.9.3 Set channels individually CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Configure CAN fail-safe 0x0D Byte 4 Output channel 0x01…0x0C Byte 5...
  • Page 49 6.3.1.9.4 Set heartbeat time CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Configure CAN fail-safe 0x0D Byte 4 Setting heartbeat time 0x0F Byte 5...
  • Page 50 6.3.1.10 Manual reboot Some configurations only take effect after a manual reboot has been carried out. This can be done by a power on reset or by the following CAN message. This reboot can be performed after several different configuration messages have been sent. There is no need to do it after every single configuration message.
  • Page 51 6.3.1.11 Default configuration CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Reset to default configuration 0x04 Byte 4 Not used 0x00 Byte 5 Not used 0x00...
  • Page 52 6.3.1.12 Factory Reset CAN data Byte Description Value Bits 8-5 Message ID: Configuration Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Factory reset 0x0A Byte 4 Not used 0x00 Byte 5 Not used 0x00 Byte 6...
  • Page 53 6.3.2 SCS200 queries and receive messages (CAN Rx) Switch commands or queries sent to the SCS200 are Proprietary A messages. The following CAN frames can be received and processed by the SCS200. If there are more SCS200 on the same bus it´s possible to send a query to all nodes in once by using the general broadcast destination address (0xFF) instead of the specific node address.
  • Page 54 6.3.2.1.1 Switching load outputs CAN data Byte Description Value Bit 8-5 Message identifier: Switch output Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 0x0…0x7 Bit 8-5 Switch channel 1 Byte 3 0x0…0x7 Bits 4-1 Switch channel 2 0x0…0x7 Bit 8-5...
  • Page 55 Frequent switching of outputs Switching an output too frequently leads to excessive heat buildup in the electronics and to a derating of its ampacity. Do not switch at a rate faster than 1Hz. 6.3.2.1.2 Querying current and voltage measuring values per channel CAN-data Byte Description...
  • Page 56 6.3.2.2 Queries of load conditions and diagnosis Overview of CAN data structure Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Con- Message ID & Manufacturer Require- tents manufacturer ID ment used used used used used...
  • Page 57 6.3.2.2.2 Querying total current, U and module temperature CAN data Byte Description Value Bits 8-5 Message ID: Gen. query of measured values Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Query total current, UBat and module temper- Byte 3 0x02 ature...
  • Page 58 6.3.2.2.3 Querying status conditions, diagnostic data and reset diagnostic bits CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 0x03…0x05 Byte 3 Query status condition and diagnostic data Byte 4 Not used...
  • Page 59 6.3.2.3 Query PMA status CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Query PMA status 0x08 Byte 4 Not used 0x00 Byte 5...
  • Page 60 6.3.2.4 Query SW version CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Query SW version 0x09 Byte 4 Not used 0x00 Byte 5...
  • Page 61 6.3.2.5 Query parallel connections CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Query parallel connection status 0x0A Byte 4 Not used 0x00 Byte 5...
  • Page 62 6.3.2.6 Query CAN fail-safe configuration CAN data Byte Description Value Bits 8-5 Message ID: Status condition and diagnosis Byte 1 Bits 4-1 Manufacturer ID part 1 Byte 2 Manufacturer ID part 2 0xD8 Byte 3 Query CAN fail-safe configuration 0x0C Byte 4 Not used 0x00...
  • Page 63 Overview of CAN data structure Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Con- Message ID & Manufacturer Require- tents manufacturer ID ment used used used used used Unit CAN data Byte Description Value Message ID: Status condition and diagno-...
  • Page 64 6.3.2.8 Activating sleep mode In order to put a single SCS200 module into sleep mode, the following CAN message must be used. PGN 61184 (EF00h) – Proprietary A Transmission rate: N/A (only Rx) Data length: 8 bytes Data page: PDU format: PDU specific: Destination address (SCS200 node address) Default Priority:...
  • Page 65 In order to put all SCS200 modules on the bus simultaneously into sleep mode, the following Proprietary B broadcast message must be used. PGN 65281 (FF01h) – Proprietary B Transmission rate: N/A (only Rx) Data length: 8 bytes Data page: PDU format: PDU specific: Destination address (SCS200 node address)
  • Page 66 Deactivate SCS200-RC… status LED PGN 61184 (EF00h) – Proprietary A Transmission rate: N/A (only Rx) Data length: 8 bytes Data page: PDU format: PDU specific: Destination address (SCS200 node address) Default Priority: CAN-ID 0x18Efxxyy xx: Node address SCS200 yy: Any source address of sender Overview of CAN data structure Byte 1 Byte 2...
  • Page 67 6.3.3 SCS200 transmission information (CAN Tx) The SCS200 Proprietary B sends CAN messages when the measured values change and in response to commands and queries. Voltage values have to change more than 0.5V to trigger a CAN message. Current values have to change more than 0.5A to trigger a CAN message, except total current, this has to change more than 3A to trigger a CAN message.
  • Page 68 6.3.3.2 Total current, U and module temperature (PGN 65285) The measured values are sent by the SCS200 within the CAN message listed below. The message is sent as a response to the corresponding transmission request and upon change of the values. PGN 65285 (FF05h) –...
  • Page 69 CAN data Byte Description Value Byte 1 LSB supply voltage Not used / Supply voltage Byte 2 MSB supply voltage Byte 3 LSB total current Total current Byte 4 MSB total current Byte 5 LSB supply voltage Supply voltage / Voltage of logic circuit Byte 6 MSB supply voltage Byte 7...
  • Page 70 6.3.3.3 Voltage values at analogue inputs (PGN 65286) The measured voltage levels are sent by the SCS200 within two different CAN messages, which are listed below. PGN 65286 (FF06h) – Proprietary B Transmission rate: as requested by the user or in the event of value change, max. 100 ms Data length: 8 bytes Data page:...
  • Page 71 6.3.3.4 Voltage values at analogue inputs, 2 temperature, voltage at wake up pin, PMA status (PGN 65287) PGN 65287 (FF07h) – Proprietary B Transmission rate: as requested by the user or in the event of value change, max. 100 ms Data length: 8 bytes Data page:...
  • Page 72 Coding of PMA status 0x00 PMA active (default) 0x01 PMA inactive As the temperature measurement is not calibrated there might be a small offset between measured module temperature and real temperature. 6.3.3.5 Voltage values per channel (PGN 65288, PGN 65290, PGN 65292) The measured voltage levels are sent by the SCS200 within three different CAN messages, which are listed below.
  • Page 73 CAN data Byte Description Value Byte 1 LSB voltage out 1 Voltage at out 1 Byte 2 MSB voltage out 1 Byte 3 LSB voltage out 2 Voltage at out 2 Byte 4 MSB voltage out 2 Byte 5 LSB voltage out 3 Voltage at out 3 Byte 6 MSB voltage out 3...
  • Page 74 CAN data Byte Description Value Byte 1 LSB voltage out 5 Voltage at out 5 Byte 2 MSB voltage out 5 Byte 3 LSB voltage out 6 Voltage at out 6 Byte 4 MSB voltage out 6 Byte 5 LSB voltage out 7 Voltage at out 7 Byte 6 MSB voltage out 7...
  • Page 75 CAN data Byte Description Value Byte 1 LSB voltage out 9 Voltage at out 9 Byte 2 MSB voltage out 9 Byte 3 LSB voltage out 10 Voltage at out 10 Byte 4 MSB voltage out 10 Byte 5 LSB voltage out 11 Voltage at out 11 Byte 6 MSB voltage out 11...
  • Page 76 CAN-ID 0x18FF09xx xx: node address of the SCS200 Overview of CAN data structure Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Contents Channel 1 Channel 2 Channel 3 Channel 4 Unit 10 mA 10 mA 10 mA 10 mA...
  • Page 77 Overview of CAN data structure Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Contents Channel 5 Channel 6 Channel 7 Channel 8 Unit 10 mA 10 mA 10 mA 10 mA CAN data Byte Description Value...
  • Page 78 Overview of CAN data structure Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Contents Channel 9 Channel 10 Channel 11 Channel 12 Unit 10 mA 10 mA 10 mA 10 mA CAN data Byte Description Value...
  • Page 79 Overview of CAN data structure Byte 8 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Contents SCS200-RC… SCS200-SC… 12V Overload Channels Channels Channels Channels Channels Channels (total) SCS200-SC… 24V 3 & 4 5 & 6 7 &...
  • Page 80 CAN data Value Description Byte 0x0…0x4 Bits 8-5 Status / error diagnosis channel 1 Byte 1 0x0…0x4 Bits 4-1 Status / error diagnosis channel 2 0x0…0x4 Bits 8-5 Status / error diagnosis channel 3 Byte 2 0x0…0x4 Bits 4-1 Status / error diagnosis channel 4 0x0…0x4 Bits 8-5 Status / error diagnosis channel 5...
  • Page 81 Coding of error diagnosis in Byte 7 SCS200-RC… / SCS200-SC… 12V: Error diagnosis U 0x00 Status normal 0x01 Undervoltage 0x10 Overvoltage SCS200-SC… 24V / 48V: Bits 8-5: Error diagnosis U Control Status normal Undervoltage Overvoltage Bits 4-1: Error diagnosis U Status normal Undervoltage Overvoltage...
  • Page 82: Table Of Contents

    6.3.3.8 Switching status of load outputs (PGN 65295) The switching status of the output channels are sent by the SCS200 within the CAN message listed below. The message will be transmitted as a response to the corresponding transmission request. PGN 65295 (FF0Fh) – Proprietary B Transmission rate: as requested by the user, max.
  • Page 83 CAN data Byte Description Value 0x0…0x1 Bits 8-5 Switching status channel 1 Byte 1 0x0…0x1 Bits 4-1 Switching status channel 2 0x0…0x1 Bits 8-5 Switching status channel 3 Byte 2 0x0…0x1 Bits 4-1 Switching status channel 4 0x0…0x1 Bits 8-5 Switching status channel 5 Byte 3 0x0…0x1...
  • Page 84: Pdu Specific

    6.3.3.9 EEPROM Content (PGN 65296, PGN 65297, PGN 65298, PGN 65299) The SCS200 sends the EEPROM content after querying the configuration data (see 6.3.2.7). The content is split into the following 4 messages. PGN 65296 (FF10h) – Proprietary B Transmission rate: as requested by the user, max.
  • Page 85 CAN data Byte Description Value 0x0…0x1 Bit 8 Status Trip 2 activation output 1 0x0…0x7 Byte 1 Bits 7-5 Basic ON delay output 1 0x0…0xA Bits 4-1 Multiplier ON delay output 1 Bit 8 Open load setting output 1 0x0…0x1 0x0…0x7 Byte 2 Bits 7-5...
  • Page 86 PGN 65297 (FF11h) – Proprietary B Transmission rate: as requested by the user, max. 100 ms Data length: 8 bytes Data page: PDU format: PDU specific: Default Priority: CAN-ID 0x18FF11xx xx: node address of the SCS200 Overview of CAN data structure Byte 1 Byte 2 Byte 3...
  • Page 87 CAN data Byte Description Value 0x0…0x1 Bit 8 Status Trip 2 activation output 5 0x0…0x7 Byte 1 Bits 7-5 Basic ON delay output 5 0x0…0xA Bits 4-1 Multiplier ON delay output 5 0x0…0x1 Bit 8 Open load setting output 5 0x0…0x7 Byte 2 Bits 7-5...
  • Page 88 PGN 65296 (FF12h) – Proprietary B Transmission rate: as requested by the user, max. 100 ms Data length: 8 bytes Data page: PDU format: PDU specific: Default Priority: CAN-ID 0x18FF12xx xx: node address of the SCS200 Overview of CAN data structure Byte 1 Byte 2 Byte 3...
  • Page 89 CAN data Byte Description Value 0x0…0x1 Bit 8 Status Trip 2 activation output 9 0x0…0x7 Byte 1 Bits 7-5 Basic ON delay output 9 0x0…0xA Bits 4-1 Multiplier ON delay output 9 0x0…0x1 Bit 8 Open load setting output 9 0x0…0x7 Byte 2 Bits 7-5...
  • Page 90 PGN 65299 (FF13h) – Proprietary B Transmission rate: as requested by the user, max. 100 ms Data length: 8 bytes Data page: PDU format: PDU specific: Default Priority: CAN-ID 0x18FF13xx xx: node address of the SCS200 Overview of CAN data structure Byte 1 Byte 2 Byte 3...
  • Page 91 CAN data Byte Description Value 0x0…0x7 Bits 8-5 channel 1 Byte 1 0x0…0x7 Bits 4-1 channel 2 0x0…0x7 Bits 8-5 channel 3 Byte 2 0x0…0x7 Bits 4-1 channel 4 0x0…0x7 Bits 8-5 channel 5 Byte 3 0x0…0x7 Bits 4-1 channel 6 0x0…0x7 Bits 8-5 channel 7...
  • Page 92 Example For channel 3 of the SCS200, an OFF delay of 15 s and a current rating of 25 A was configured. Node-ID SCS200: 0xA0 CAN-ID CAN data 0x18FF10A0 0x00 0x00 0x00 0x00 0x00 0x23 0x00 0x00 0x18FF11A0 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x18FF12A0 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x18FF13A0...
  • Page 93 CAN data Byte Description Value Byte 1 Bits 8-1 Not used Byte 2 Bits 8-1 Not used Byte 3 Bits 8-1 Not used Byte 4 Bits 8-1 Not used Byte 5 Bits 8-1 Not used Byte 6 Bits 8-1 Not used Bits 8-5 SW minor version 0x0…0xF...
  • Page 94: Channels 1

    CAN-ID 0x18FF1Bxx xx: node address of the SCS200 Overview of CAN data structure Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Connec- Connec- Connec- Connec- Connec- tion of tion of tion of tion of Contents Not used...
  • Page 95: Byte 4

    Coding of connections: No parallel connection Parallel connection with channel 4 Parallel connection with channel 5 … Parallel connection with channel 12 6.3.3.12 CAN fail-safe information (PGN 65310) If the CFS configuration is queried the SCS200 replies with the following message. PGN 65310 (FF1Eh) –...
  • Page 96: Not Used

    CAN data Byte Description Value Bits 8-5 CFS state channel 1 0x0…0x2 Byte 1 0x0…0x2 Bits 4-1 CFS state channel 2 0x0…0x2 Bits 8-5 CFS state channel 3 Byte 2 0x0…0x2 Bits 4-1 CFS state channel 4 0x0…0x2 Bits 8-5 CFS state channel 5 Byte 3 0x0…0x2...
  • Page 97 6.4 CANopen The SCS200 complies with CiA® 301. More information can be found on https://www.can-cia.org/. 6.4.1 EDS file The EDS file for the SCS200 can be found on our Website ask your E-T-A contact person. Please ensure that the downloaded EDS file fits to the firmware version of the used SCS200. If an update of the SCS200 firmware is necessary, please get in touch with your E-T-A contact person.
  • Page 98 6.5 Overview of CANopen objects CANopen defines a general structure of the object dictionary. Table 10 shows an overview of this structure. Index Object 0x0000 Not used 0x0001 … 0x001F Static data types 0x0020 … 0x003F Complex data types 0x0040 … 0x005F Manufacturer-specific complex data types 0x0060 …...
  • Page 99 the communication specific parameters. These objects are common to all CANopen devices. The standardized profile area at indices from 6000h to 9FFFh shall contain all data objects common to a class of CANopen devices that may be read or written via the network. The device profiles may use objects from 6000h to 9FFFh to describe parameters and functionality.
  • Page 100 6.5.1 Objects 0x1000 … 0x1FFF - Communication profile area 6.5.1.1 Object 0x1000 - 0x100A Index Object Description Sub index Data Type Description Default Value 0x1000 Device type 0x00 unsigned32 Device type 0x00070191 0x1001 Error Register 0x00 Unsigned8 Error information 0x00 COB-ID SYNC mes- 0x1005 COB-ID SYNC...
  • Page 101 Signature ISO8859 character 0x6C 0x6F 0x61 0x64 6.5.1.4 Object 0x1017: Producer heartbeat time Sub index Data Type Access Description Default Value (Byte 4) The value shall be given in multiples of 1 ms. The 0x00 Unsigned16 0x0000 value 0 shall disable the producer heartbeat. 6.5.1.5 Object 0x1018: Identity object Sub index Data Type...
  • Page 102 6.5.1.6 Object 0x1400 to 0x1401: RPDO communication parameter Index Object Description Sub index Data Type Access Description Default Value highest sub-index 0x00 Unsigned8 0x02 supported 1st Receive PDO 0x1400 Communication 0x01 Unsigned32 COB-ID 0x40000200 + Node ID 0x02 Unsigned8 Transmission Type 0xFF highest sub-index 0x00...
  • Page 103 Index Object Description Sub index Data Type Description Default Value cess highest sub-index 0x00 Unsigned8 0x05 supported 0x01 Unsigned32 COB-ID 0x40000280 + Node ID 2nd Transmit PDO 0x1801 Communication Pa- Transmission 0x02 Unsigned8 0x01 rameter Type 0x03 Unsigned16 Inhibit Time 0x00 0x05 Unsigned16...
  • Page 104 Index Object Description Sub index Data Type Description Default Value cess highest sub-index 0x00 Unsigned8 0x05 supported 0x01 Unsigned32 COB-ID 0x40000497 7th Transmit PDO 0x1806 Communication Pa- Transmission 0x02 Unsigned8 0x01 rameter Type 0x03 Unsigned16 Inhibit Time 0x00 0x05 Unsigned16 Event Timer 0x00 highest sub-index...
  • Page 105 6.5.1.9 Object 0x1A00 to 0x1A09: TPDO mapping parameter Index Object Description Sub index Data Type Description Default Value cess Number of mapped appli- 0x00 Unsigned8 0x08 cation objects in PDO 0x01 Unsigned32 PDO Mapping Entry 1 0x60000108 0x02 Unsigned32 PDO Mapping Entry 2 0x60000208 0x03 Unsigned32...
  • Page 106 Index Object Description Sub index Data Type Description Default Value cess Number of mapped appli- 0x00 Unsigned8 0x04 cation objects in PDO 0x01 Unsigned32 PDO Mapping Entry 1 0x64011110 6th Transmit PDO 0x1A05 Mapping 0x02 Unsigned32 PDO Mapping Entry 2 0x64011210 0x03 Unsigned32...
  • Page 107 6.5.2 Objects 0x2000 … 0x5FFF - Manufacturer-specific profile area 6.5.2.1 Object 0x2001 – Config read Parameter Value Object type Variable Data type Unsigned32 Access type Default value PDO mapping False Description Sub index (Byte 4) Comment Diagnosis output 1…12 0x01…0x0C Output states 0x0D Output CAN states...
  • Page 108 6.5.2.1.2 Content of Sub-indexes 0x0D and 0x0E – Output state Data Byte 6 Data Byte 7 Data Byte 8 Bits Bits Bits Bits Bits Bits Bits Bits Bits Bits Bits Bits 8 - 7 6 - 5 4 - 3 2 - 1 8 - 7 6 - 5...
  • Page 109 SCS200-SC… 24V/48V Bits 8 – 7 0b01 – Undervoltage Control 0b10 – Overvoltage Bits 6 – 5 Data Byte 5 Bits 4 – 3 0x01 – Overcurrent Total Current Bits 2 – 1 Bits 8 – 7 OUT 9 Bits 6 – 5 OUT 10 Data Byte 6 Bits 4 –...
  • Page 110 6.5.2.1.5 Content of Sub-indexes 0x11…0x1C – Output Configuration 0x04 – with output 4 0x05 – with output 5 Data Byte 5 Parallel connection … 0x0C – with output 12 Current Data Byte 6 rating Bits 8 – 5 Delay OFF Data Byte 7 See 0 Bits 4 –...
  • Page 111 SCS200-SC… 24V/48V 0x1E Bits 8 – 5 OUT10 Data Byte 5 Bits 4 – 1 OUT 11 Bits 8 – 5 OUT 8 0x4 – parallel with output 4 Data Byte 6 Bits 4 – 1 OUT 9 0x5 – parallel with output 5 …...
  • Page 112 6.5.2.1.9 Content of Sub-index 0x20 – CFS configuration Bits 8 – 7 0x0 – No heartbeat Heartbeat mode 0x2 – Heartbeat server mode Bits 6 – 5 Bits 4 – 3 0x00 – No change Data Byte 5 0x01 – ON 0x02 –...
  • Page 113 6.5.2.2 Object 0x2002 – Config write Parameter Value Object type Variable Data type Unsigned32 Access type Default value PDO mapping False One object is used with different sub-indexes using several multiplexers to configure and control the SCS200 module. Data Byte 5 Data Byte 6 Data Byte 7 Description...
  • Page 114 Data Byte 5 Data Byte 6 Data Byte 7 Description index Bits 8-5 Bits 4-1 Bits 8-5 Bits 4-1 (Byte 4) 0x00 – default 0x01…0x0C – 0x00 – No change 0x01 – ON Write fail state output 1…12 0x02 – OFF 0x00 –...
  • Page 115 SCS200-SC12… 24V: 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 Value (de- channel 1-3 (A) fault) (de- channel 4-12 (A) fault) SCS200-SC12… 48V: 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 Value (de- channel 1-3 (A) fault) (de- channel 4-12 (A) fault) The delay period to be adjusted per channel is calculated using the following scheme ����������...
  • Page 116 Example How to adjust an OFF delay of 15 s on channel 3 of the SCS200. Node-ID SCS200: 0x1 COB-ID Object Write Sub-Ind. Byte 5 Byte 6 Byte 7 Byte 8 0x601 0x2002 0x22 0x03 0x01 0x00 0x23 0x00 How to adjust a current rating of 7.5 A on channel 10 of the SCS200. Node-ID SCS200: 0x1 COB-ID Object Write...
  • Page 117 6.5.3 Objects 0x6000 … 0x67FF - Standardized profile area 1st logical device 6.5.3.1 Object 0x6000 - Diagnostic and State of Loads Sub index Data Type Description Value cess Number of mapped applica- 0x00 Unsigned8 Bit 8-1 0x10 tion objects in PDO Bit 8-5 Diagnostic of Load 1 0x01...
  • Page 118 Sub Index 0x07 - Diagnostic of Voltages Version Data Byte Value 0x00 - OK 0x01 – Undervoltage from U 12V/Relay 0x10 – Overvoltage from U - 0xP: 0x0 - OK 0x1 - Undervoltage from U Control 0xPQ 0x4 - Overvoltage from U Control 24V/48V - 0xQ:...
  • Page 119 6.5.3.3 Object 0x6401 - Read Analog Input Sub index Data Type Access Description Unit 0x00 Unsigned8 Number of mapped application objects in PDO 0x20 (default value) 24V/48V Version: Control Voltage (U Control 0x01 Unsigned16 10 mV 12V/Relay Version: Supply Voltage (U 0x02 Unsigned16 Total Current...
  • Page 120 7. TESTS AND TECHNICAL DATA 7.1 Environmental testing and approvals The following approval test was carried out for all SCS200 versions Name Chapter / section Comments Directive R-10, regulatory sta- KBA, approval mark E1*10R05/01*9019*00 tus 5 The following tests were carried out for all SCS200 versions Name Chapter / section Comments...
  • Page 121 After a free fall, all relays and fuses of the SCS200-RC... version must be pushed in again into the sock- et. The impact may have loosened the tight fit of the components. If the SCS200-RC... variant is subjected to heavy loads due to vibrations, the contact resistances in the sockets may deteriorate over the course of its typical life.
  • Page 122 Figure 11: Derating of the maximum total current (SCS200-SC... 12V) Figure 12 shows the derating of the ampacity per load output at max. total current over the ambient temperature. The ampacity of the individual channels can be increased by reducing the total current. Figure 12: Derating of the ampacity per channel at maximum total current (SCS200-SC…...
  • Page 123 7.2.2 SCS200-SC12… 24V Figure 13 shows the derating of the maximum total current of the 12-channel semiconductor version over the ambient temperature with a voltage rating of 24V. Figure 14 shows the derating of the ampacity per load output at max. total current over the ambient temperature. The ampacity of the individual channels can be increased by reducing the total current.
  • Page 124 Figure 14: Derating of the ampacity per channel at maximum total current (SCS200-SC… 24V) Cable cross-sections must be adjusted to the actual current and the operating temperature conditions. The temperature behavior of the device improves with larger cross sections.
  • Page 125 7.2.3 SCS200-SC12… 48V Figure 15 shows the derating of the maximum total current of the 12-channel semiconductor version over the ambient temperature with a voltage rating of 48V. Figure 16 shows the derating of the ampacity per load output at max. total current over the ambient temperature. Figure 15: Derating of the maximum total current (SCS200-SC…...
  • Page 126 Cable cross-sections must be adjusted to the actual current and the operating temperature conditions. The temperature behavior of the device improves with larger cross sections. 7.2.4 SCS200-RC-… Derating was determined with the following population. Fuses: 30 A channels: 40 A fuse from ESKA/MTA (art. no.: 340.035) 10 A channels: 15 A fuse from ESKA/MTA (art.
  • Page 127 Figure 17: Derating of the maximum total current (SCS200-RC...) Figure 18: Derating of the ampacity per channel at maximum total current (SCS200-RC..., 12 VDC) Figure 19 shows the derating of the ampacity per load output, at max. total current, for 24 VDC. The ampacity of the individual channels can be increased by reducing the total current.
  • Page 128 Figure 19: Derating of the ampacity per channel at maximum total current (SCS200-RC..., 24 VDC) Cable cross-sections must be adjusted to the actual current and the operating temperature conditions. The temperature behavior of the device improves with larger cross sections.
  • Page 129 8. LISTS 8.1 List of abbreviations American Wire Gauge Controller Area Network CAN fail-safe Electronic Control Unit Electronic Data Sheet EEPROM Electrically Erasable Programmable Read-Only Memory Electronic Standard Relay Ground High Side Driver Identificator International Protection International Organization for Standardization LED Light Emitting Diode Light Emitting Diode Least Significant Byte Most Significant Byte...
  • Page 130 8.2 List of figures Figure 1 Example of the SCS200 in a vehicle ......................8 Figure 2: Required space for plugging in the Tyco mating plug ................... 9 Figure 3: Dimensions SCS200-SC… (left) and SCS200-RC...(right) ................. 12 Figure 4: SCS200-RC... relay assignment ......................... 17 Figure 5: Example of a CAN network with an SCS200 ....................
  • Page 131 9. NOTES...
  • Page 132 Manual_SCS200_working_file.docx E-T-A Elektrotechnische Apparate GmbH Industriestraße 2-8 90518 Altdorf Tel. +49 9187 10-0 Fax +49 9187 10-397 E-mail: info@e-t-a.de e-t-a.de...

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