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Summary of Contents for eta HACK 130-200
- Page 1 2015-04-29 0000000056 V.004 X.31.0 93921 Pellet suction system for HACK Installation, configuration and maintenance...
- Page 2 ETA Heiztechnik Gewerbepark 1 A-4716 Hofkirchen an der Trattnach Tel: +43 (0) 7734 / 22 88 -0 Fax: +43 (0) 7734 / 22 88 -22 info@eta.co.at www.eta.co.at...
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Page 3: Table Of Contents
Contents General information ..............5 Preface . - Page 4 14.4 Fire safety regulations ............. 40 www.eta.co.at...
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Page 5: General Information
General information General information Copyright All contents of this document are property of ETA Heiztechnik GmbH and are protected by copyright. Any reproduction, transfer to third parties or use for other purposes is prohibited without written permission from the owner. -
Page 6: Preface
Extended warranty We grant an extended warranty if the product is com- missioned by an authorised partner company or by our own customer service. In this connection, please note the warranty conditions applicable at the time of purchase. www.eta.co.at... -
Page 7: Warranty, Guarantee And Liability
Repair of defects For repairs of defects carried out by the customer or by a third party, ETA shall only bear the costs or remain obligated by warranty if this work was approved in writing in advance by the customer service of ETA... -
Page 8: Functional Description
The fill level sensor reacts before the supply of pellets in the drop chute is used up. The pellet flap is closed again and the aspirator conveys more pellets into the pellet bin. www.eta.co.at... -
Page 9: Safety
Safety Safety WARNING! Injuries caused by tipping parts Possible injuries or damage caused by in- adequately secured parts. Secure all parts adequately against tipping. WARNING! Injuries caused by moving parts Possible crushing injuries to limbs due to improper handling of parts. ... -
Page 10: Technical Data
Technical data Technical data Dimensions and connections Connection for return pipe Connections can be turned through 360° in 45° steps Connection of the conveyor pipe www.eta.co.at... - Page 11 Technical data Pellet suction system Unit Value HACK 130-200, Compatible boilers HACK VR 333-350 Pellets EN 14961-2, Suitable fuel ENplus A1 Litres Volume of pellet bin Dimensions W x D x H 874 x 1,454 x 2,385 (Height depends on support stand, depth on installation angle)
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Page 12: Overview
Guard plate Adjustable support stand Transfer coupling (pellet store) Fig. 7-3: Cover Threaded rods Maintenance cover 10 Transfer coupling Fill level sensor of the pellet bin 11 Circuit board carrier Connection of the conveyor pipe Connection for return pipe Aspirators www.eta.co.at... - Page 13 Overview Fig. 7-4: Transfer coupling Connection of the conveyor pipe Drive shaft stub for conveyor screw Connection for return pipe...
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Page 14: Installation
1. Remove the safety brackets from the pellet suction The required height for the support stand system and the transport pallet. depends on the ETA boiler being used. 2. Remove the 2 M10 x 25 hex screws on the bearing plate. -
Page 15: Pellets Suction System Pre-Installed On Boiler
Installation Pellets suction system pre-installed on boiler 1. Select the required height and fit the M10 x 25 hex 4. Attach the support stand with 2 M10 x 25 hex screw with nut to the appropriate hole in the front screws with washers and nuts and fasten finger- side of the support stand. - Page 16 2. Lift the pellet suction system and place the transfer coupling into the rotary valve. Ensure that the coupling is completely inserted into the rotary valve. www.eta.co.at...
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Page 17: Installing The Suction Compartment
Installation Installing the suction compartment Installing the suction 3. Connect the cables for the aspirator and the fill level sensor with the appropriate extensions. compartment 1. Turn the cover in 45° steps to align the suction connection and return connection. Find the shortest way to the [HE-C2] circuit board and run the connection cables 2. -
Page 18: Align Pellet Suction System
5. Attach the lid to the pellet bin with 3 fasteners. 1. Use a spirit level to check the horizontal orientation of the cover. 2. Remove one M10 x 25 hex screw and nut from the front side of the support stand. www.eta.co.at... -
Page 19: Fastening The Support Stand
Installation Fastening the support stand Fastening the support stand 3. Lift the pellet suction system and loosen the 2 M10 x 25 hex screws on both sides of the support stand. 1. Fasten the support stand with 6 M10 x 25 hex screws, nuts and washers. -
Page 20: Mounting The Pellets Suction System On The Boiler
Mounting the pellets suction system on the boiler Installation Mounting the pellets suction system on the boiler On both sides of the rotary valve, tighten the 2 threaded rods and nuts on the transfer coupling. www.eta.co.at... -
Page 21: Configuration
Configuration Starting the configuration assistant Configuration Topic of this configuration Select the required function block from the [Possible FUBs] column: Only the steps required for the configuration of this product are described below. Possible FUBs The configuration of the complete heating system is HE-C 0 described in the "Configuration"... -
Page 22: Creating Connections
Producers HE-C 0: Conv.sys.: Woodchips Consumers HA-C 0: Boiler: Fuel Continue configuration Continue the configuration by pressing [Next]. Showing terminal assignments Display and connect terminal assignments terminal assignments individual components of the heating system are shown in this window. www.eta.co.at... - Page 23 Configuration Installing a configuration...
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Page 24: Electrical Connection
Only flexible stranded conductors may be used for the wiring. Safety chain The pellet suction system is part of the heating system and must be integrated in the safety chain of the boiler (see page 42). www.eta.co.at... -
Page 25: He-C3 Board
Electrical connection HE-C3 board 10.1 HE-C3 board Terminal Function Default assignment CAN-Bus node switch Fuse 230 V, T 8A ([S66]: [L2]) Fuse 230 V, T 8A ([S66]. [L1]) Fuse 230 V, T 8A ([S66].: [L3]) Fuse 230 V, T 630 mA ([S68], [S69]) Supply 400 V Supply cable 2.5²... -
Page 26: Concluding Activities
The gearbox has already been filled with oil at the factory. To prevent oil leaks during transport, the gearbox has been sealed with a plug screw. Mount all 4 side panels in the same manner. Fig. 11-1: Bleed screw www.eta.co.at... -
Page 27: Mounting The Transfer Coupling
Concluding activities Mounting the transfer coupling Replace the plug screw with the supplied bleed screw. Keep the plug screw in the vicinity of the heating system so you can seal the gearbox if transport should become necessary. 11.4 Mounting the transfer coupling Mount the transfer coupling to the fuel discharge trough with 4 hex screws and nuts. -
Page 28: Mounting The Conveyor Pipe
Minimum inside diameter 80 mm Maximum height difference Maximum outside diameter 88.9 mm Minimum radius of bends 300 mm Maximum length 35 m Earthing Maximum height difference Segmentation possible Maximum number of bends 400 mm Minimum radius of bends (EN 10253-1) www.eta.co.at... -
Page 29: Cleaning And Maintenance
Cleaning and maintenance Preparation 12 Cleaning and maintenance Operation only by trained personnel 12.2 Clean the fill level sensors The product may be operated by trained adults only. Training may be provided by the heating technician or Clean the pellet bin fill level sensor our customer service. -
Page 30: Clean The Return Pipe Strainers
Inspect seals - pellet bin 1. Optically check the maintenance cover seal. Discharge conveyor screw Lubricate the lubricating nipple of the conveyor screw with the help of a grease gun. 2. Inspect the integrity of the seal and replace if necessary. www.eta.co.at... -
Page 31: Concluding Activities
Cleaning and maintenance Concluding activities 12.6 Concluding activities Install maintenance cover Mount the maintenance cover with 6 M5 x 12 hex screws. Mount cover panel Attach the cover panel with 8 M5 x 10 round-headed screws. -
Page 32: Rectifying Problems
Clean the return pipe strainers Aspirators are considered wear parts. Functional testing of the individual aspirators Pellet bin fill level sensor is dirty Possible causes: Dust Troubleshooting: Clean the pellet bin fill level sensor Check the conveyor and return air pipes for leaks www.eta.co.at... - Page 33 Rectifying problems Pellet flap does not open/close Clean the pellet bin fill level sensor Possible causes: • Pellet flap is stuck or defective • Broken cable • Defective end position sensor Troubleshooting: Pellet flap: Clean opening and check seal Functional test of the actuator...
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Page 34: Pellet Store
12 kW / 2 -> 6 m³ of pellets per year To be prepared for colder winters, the store should hold around 20% more than a year's supply. For this example, that means a store volume of 7.2 m³ is needed. www.eta.co.at... -
Page 35: Requirements For Pellet Store
Pellet store Requirements for pellet store 14.2 Requirements for pellet store Determining usable storage volume Due to the 40° inclined floor required in the store, room widths greater than 3 m offer little or no additional Structural requirements useful volume for rooms of normal height. The pellet store's walls must withstand the load caused by the weight of the pellets (bulk weight 650 kg/m³). -
Page 36: No Cables/Pipes In The Pellet Store
Pipes and cables in the path of pellets being injected, especially those on the ceiling, must be shielded. Ensure that the pellets are gently deflected by a protective plate. Fig. 14-1: Protective plate for pipes/cables that cannot be removed Pipes/cables Insulation for pipes Protective plate www.eta.co.at... - Page 37 Pellet store Requirements for pellet store The inclined floor should be flush with the Beams for support frame, beam separation enclosing walls so that no pellets can fall into the 50 cm, room height 2.5 m empty space beneath it. However, the support frame Cross section Support span Room width...
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Page 38: Filling Nozzles
To install the filling nozzles in smooth holes or sewer can the filling nozzles be positioned in the long wall. pipe cut-outs so they cannot twist, the ETA filling nozzles are equipped with a flange that transfers the forces directly into the wall via 4 screws. -
Page 39: Filling The Storage Room
Pellet store Filling the storage room ETA filling nozzles with 100 mm diameter fit exactly in length pose no problem. Height differences of one the cut-outs made with a sewer pipe with 110 mm floor, or even two for short lines, can also be overcome outside diameter. -
Page 40: Fire Safety Regulations
• Up to 10,000 litres of pellets may be stored in the boiler room; separation between heating appliance and fuel store 1 m or sheet metal heat deflector. www.eta.co.at... - Page 41 This alarm thermostat is not required for an ETA pellet system since the ETA rotary valve with pressure equalisation ensures that no gas can flow in either direction between the combustion chamber and the fuel store.
- Page 42 Appendix 15 Appendix www.eta.co.at...
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