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Dacor HIPR30 Series Training Manual
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Dacor HIPR30 Series Training Manual

Professional dual fuel range
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Professional Dual Fuel Range
HIPR30*
Training Manual
Kitchen Solution Business Team
1
Part # 115571 Rev A

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Summary of Contents for Dacor HIPR30 Series

  • Page 1 Professional Dual Fuel Range HIPR30* Training Manual Kitchen Solution Business Team Part # 115571 Rev A...
  • Page 2 Contents Table of Content General Specification a) Features and Accessories b) Functions c) Specifications Disassembly a) Basic Steps (6) b) Component Replacement Steps (23) III. Troubleshooting a) Failure Display Codes and Error Troubleshooting b) Electric [Control / Cooktop / Oven] Oven Electronic Control Boards a) Schematic Wiring Diagrams b) Touch Control, LED Control and Relay Boards...
  • Page 3 Features & Accessories Oven Features...
  • Page 4 Features & Accessories Oven Features...
  • Page 5 Features & Accessories Features Accessories Item Description Part Number Quantity GlideRack™ Oven Rack 701938 Standard Oven Rack 107745 Anti-Tip Bracket 113373 Meat Temperature Probe 72723 Broiler Pan and Grill 700344...
  • Page 6 Features & Accessories Features Accessories Item Description Part Number Quantity Stainless-Steel Cleaner 100852 Literature Kit 703982...
  • Page 7 Functions Functions Control Panel - Oven...
  • Page 8 Functions Control Panel – Oven Display Functions...
  • Page 9 Functions Functions Control Panel - Induction Cooktop Press the main power button (1 – 2 seconds). The main power indicator appears; the cooktop is on. The induction cooktop cooks food based on power levels (Simmer, Levels 1 – 9 and boost), similar to gas and electric models.
  • Page 10 Functions Data Tag Location Serial Data Tag – Old vs. New (sample only)
  • Page 11 Specification Model: HIPR30S 30” Induction Range Color Stainless Steel Controls Control Type –Oven Glass Touch Control Type -Cooktop Glass Touch Display Type LED 7- Segment Display Display Color White Backguard Color Stainless Clean (Variable Cleaning Time) Self-Cleaning 2 1/2 Hr. Bake 100°F (37°C) -500°F (260°C) Broil (Low-High) / Convection Broil...
  • Page 12 Specification Model: HIPR30S 30” Induction Range Cooktop Cooktop Type Pure Convection Induction Coils 5 Coils + 1 Bridge Element Total Power (Watts) 9250 W (14,900 W BOOST) Right Front (Watts) 1,850 W (3,000 W BOOST) Right Rear(Watts) 1,400 W (2,200 W BOOST) Left Front(Watts) 1,850 W (3,000 W BOOST) Left Rear(Watts)
  • Page 13 Specification Model: HIPR30S 30” Induction Range Door STSS + Glass Door Material Door Handle Stainless Steel Number of Glass W –22”, H-12.54" Window Size Automatic Latch Motor Removable Oven Door Accessories/Others Anti-Tip Device Yes (Leg Bracket) Wire Rack Gliding Rack Application Dimensions (WxHxD) 29 7/8"...
  • Page 14 Disassembly Tools for assembly and disassembly...
  • Page 15 Disassembly WARNING Disconnect power before servicing the range. BASIC REPLACEMENT STEPS Replace all panels before operating range. Failure to do so can result in death or electrical shock. 1. COOKTOP FRAME ASSEMBLY – (Step A) CAUTION 2. COOKTOP ACCESS –(Step B) When you work on the range, be careful when handling sheet metal parts.
  • Page 16 Disassembly WARNING Disconnect power before servicing the range. COMPONENT REPLACEMENT STEPS (CONT.) Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION 10. LAMP ASSEMBLY When you work on the range, be careful when 11.
  • Page 17 Disassembly BASIC REPLACEMENT STEPS...
  • Page 18 Disassembly WARNING (Step A) – COOKTOP FRAME ASSEMBLY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. Caution: Turn off the electrical supply going to the range. CAUTION To access the induction cooktop begin by removing the back trim of the unit.
  • Page 19 Disassembly WARNING (Step B) – COOKTOP ACCESS Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION 1. Once the rear frame is removed and the cooktop is lifted, disconnect the power supply When you work on the range, be careful when 11/32”...
  • Page 20 Disassembly WARNING (Step B) – COOKTOP ACCESS (CONT.) Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION In order to reassemble the cooktop, follow the disassembly process in reverse. When you work on the range, be careful when handling sheet metal parts.
  • Page 21 Disassembly WARNING (Step C) – CONTROL PANEL ASSY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION 1. Use a Torx screwdriver to remove 3 screws from the bottom of the control panel and 2 screws from the front to detach the Access Grill.
  • Page 22 Disassembly WARNING (Step D) – OVEN DOOR Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION In order to get access to the Phillips head screws that secure the front of the side panels to the range, it is recommended to remove the oven door.
  • Page 23 Disassembly WARNING (Step E) – BACK COVERS Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION 1. Turn off the electrical supply going to the range. When you work on the range, be careful when handling sheet metal parts.
  • Page 24 Disassembly WARNING (Step F) – SIDE PANELS Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION 1. Follow Step A to remove main top and Step C to remove the control panel. When you work on the range, be careful when 2.
  • Page 25 Disassembly COMPONENT REPLACEMENT STEP...
  • Page 26 Disassembly WARNING 1. DISPLAY ASSY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. Caution: Turn off the electrical power going to the range in order to avoid CAUTION potential damage to the controller.
  • Page 27 Disassembly WARNING 2. GLASS TOP FRAME ASSEMBLY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. After Step B: CAUTION 1. To remove the glass from the cooktop, remove 16 Phillips head screws that When you work on the range, be careful when handling sheet metal parts.
  • Page 28 Disassembly WARNING 3. INDUCTION COILS ASSEMBLY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION After Step B and Item #2 (Glass top frame assembly): When you work on the range, be careful when handling sheet metal parts.
  • Page 29 Disassembly WARNING 3. INDUCTION COILS ASSEMBLY (CONT.) Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. 3. With the coil plate lifted, the induction coils harness can be removed by unscrewing the CAUTION Phillips head screws and disconnecting the small connectors that attach to the generator When you work on the range, be careful when...
  • Page 30 Disassembly WARNING 4. RELAY BOARD ASSEMBLY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. After Step B: CAUTION 1. Remove the right cover on the subpanel by removing 4 screws. Use a 5/16” nutdriver When you work on the range, be careful when to detach the screws.
  • Page 31 Disassembly WARNING Disconnect power before servicing the range. 5. LIGHT TRANSFORMER Replace all panels before operating range. Failure to do so can result in death or electrical shock. Note: The 12V / 20W light was changed to 120V / 50W after Serial # 0RJT70DRI0000IT CAUTION (earliest data available: 7/23/2020).
  • Page 32 Disassembly WARNING Disconnect power before servicing the range. 10. ELECTRODE 6. COOLING FAN Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION After Step E: When you work on the range, be careful when 2.
  • Page 33 Disassembly WARNING Disconnect power before servicing the range. 10. ELECTRODE 7. COOLING FAN SWITCH Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION After Step C: When you work on the range, be careful when handling sheet metal parts.
  • Page 34 Disassembly WARNING Disconnect power before servicing the range. 8. HIGH-LIMIT SWITCH Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION 1. Remove the access grill to have access to the High-Limit Switch. When you work on the range, be careful when handling sheet metal parts.
  • Page 35 Disassembly WARNING Disconnect power before servicing the range. 9. DOOR LATCH ASSY Replace all panels before operating range. Failure to do so can result in death or electrical shock. 1. To access the latch assembly, remove the intake grill. The intake grill is secured to the CAUTION front by 5 Phillips head screws.
  • Page 36 Disassembly WARNING LAMP ASSEMBLY Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. Note: this is a removable light receptacle. CAUTION Note: Oven Lamps are either 120Vac, 50W with no light transformer or 12Vac, 20W with When you work on the range, be careful when transformer.
  • Page 37 Disassembly WARNING TEMPERATURE SENSOR Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION After Step E: When you work on the range, be careful when 1.
  • Page 38 Disassembly WARNING DOOR GASKET Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. 1. Open the door fully to expose the door gasket, the door gasket is located on the front of CAUTION the oven cell.
  • Page 39 Disassembly WARNING DOOR HANDLE Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION After Step D: When you work on the range, be careful when handling sheet metal parts.
  • Page 40 Disassembly WARNING 14. WINDOW PACK Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. After Step D: CAUTION When you work on the range, be careful when 1.
  • Page 41 Disassembly WARNING 15. BROIL ELEMENT- CALROD Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. Note: The Calrod Broil Element replaced the IR Ribbon Broil Element after CAUTION Serial # 0RJT70DRI0000IT (earliest date: 7/23/2020).
  • Page 42 Disassembly WARNING 16. BROIL ELEMENT – IR RIBBON ELEMENT Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. Note: The Calrod Broil Element replaced the IR Ribbon Broil Element after CAUTION Serial # 0RJT70DRI0000IT (earliest data available: 7/23/2020).
  • Page 43 Disassembly WARNING 17. BAKE ELEMENT Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. 1. After Step E, detach the yellow and brown wires from the bake element. 2.
  • Page 44 Disassembly WARNING 17. BAKE ELEMENT - Continuation Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. Note: The Bake Element rests in a pan located under the oven cell. The Element Assembly has notches cut into the frame that match up to mounting CAUTION tabs that are spot welded onto the floor of the pan.
  • Page 45 Disassembly WARNING 18. CONVECTION ELEMENT Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION After Step E: When you work on the gas range, be careful when handling sheet metal parts.
  • Page 46 Disassembly WARNING 19. SMOKE ELIMINATOR Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION When you work on the gas range, be careful when 1. Remove 3 T20 Torx screws to detach the smoke eliminator from the top of handling sheet metal parts.
  • Page 47 Disassembly WARNING 20. CONVECTION FILTER Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. CAUTION Must be replaced if damage or worn. When you work on the range, be careful when Lift up and pull out the Convection Filter and clean or replace with a new handling sheet metal parts.
  • Page 48 Disassembly WARNING 21. MEAT PROBE RECEPTACLE Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. After Step F: CAUTION 1. Remove 2 Hex Head screws using a 5/16” Nut driver to remove the side When you work on the gas range, be careful when handling sheet metal parts.
  • Page 49 Disassembly WARNING 22. SOFTSHUT ™ RECEPTACLE – SOFT CLOSED DAMPER Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. After Step F: CAUTION When you work on the gas range, be careful when 1.
  • Page 50 Disassembly WARNING 23. SOFTSHUT ™ HINGE Disconnect power before servicing the range. Replace all panels before operating range. Failure to do so can result in death or electrical shock. After Step D: CAUTION 1. Place the door on a flat, padded surface with the door handle facing down. When you work on the gas range, be careful when handling sheet metal parts.
  • Page 51 Troubleshooting – Cooktop Failure Display Codes HIPR COOKTOP ERROR CODES...
  • Page 52 Troubleshooting – Cooktop Failure Display Codes HIPR COOKTOP ERROR CODES - CONTINUATION NOTE: If after following all steps for troubleshooting guide (Following Pages) you cannot fix the issue, please consult engineering immediately with pictures of front and back of concerning board and any detail(s) on attempted replacement(s) made to the issue.
  • Page 53 Troubleshooting – Oven Control Error Code Display Codes 1. Error Code C01: Touch Keys shorted failure “C01” display on LED Board Disconnect Power and Continuously Beep? Replace LED Controller Board Harness connector not bending? Disconnect Power and Fix harness connector Replace Touch Controller Board (Key shorted from Touch Controller Board) Reconnect Harnesses...
  • Page 54 Troubleshooting – HIPR30S Oven Error...
  • Page 55 Troubleshooting – HIPR30S Cooktop/Oven Error...
  • Page 56 Troubleshooting – Oven ▫ Oven overheating in all cooking modes. Oven overheating in all cooking modes. Check if “ U20” on the 7-seg display. (It Replace the temperature appears when the oven Temperature reaches sensor RTD Error 610℉ in any cooking function, except self clean.) Error displayed...
  • Page 57 Troubleshooting – Oven parts ▫ Oven lamp not working Issue Reported: Oven lamp is not working Is Buzzer Beep Replace LED Controller Board when Oven Light Button selected? *Remove oven lamp cover and oven light YES. Bulb bulb. If burned out, replace with a 50W, Replace Halogen Light Bulb Damaged 120VAC or 12VDC 20W appliance bulb.
  • Page 58 Troubleshooting – Oven parts ▫ Convection fan not working Issue Reported: Convection fan not working. Wrong Resistance Measure resistance value of Motor Replace the Motor. value terminal after taking off harness from Motor. [25Ω ± 7%] After set the Conv. Bake mode, Replace the Relay Measure the voltage of Relay Board.
  • Page 59 Schematic Wiring Diagram Schematic HIPR30S Wiring Diagram Calrod Broil and 120V Oven Light – Page 1...
  • Page 60 Schematic Wiring Diagram Schematic HIPR30S Wiring Diagram Calrod Broil and 120V Oven Light – Page 2...
  • Page 61 Schematic Wiring Diagram Schematic HIPR30S Wiring Diagram IR Ribbon Broil, 12 V light – Page 1...
  • Page 62 Schematic Wiring Diagram Schematic HIPR30S Wiring Diagram IR Ribbon Broil, 12 V light – Page 2...
  • Page 63 Electronic Component Board for HIPR30S Ovens Touch Controller Assy Front Touch Controller Assy Back Main Relay LED Display Board Board Front and Back...
  • Page 64 Electronic Component Board for HIPR30S Ovens Touch Controller ASSY Board, LED Controller Board and Relay Board function Touch Controller Board provides all key functions and cooking modes commanded by user over the thick glass for the oven. Any touch on the key board will create a buzzer beep to confirm the good touch and acknowledge the good reception of the commanded key.
  • Page 65 Electronic Component Board for HIPR30S Ovens Explanation of Main Power Relay Board Main Relay Board is supplying 120V AC and providing 12 volts DC with various DC relays to control the element cooking modes of the oven like bake element, broil element, convection fan, etc.
  • Page 66 Electronic Component Board for HIPR30S Oven Explanation of LED DISPLAY Board 1. Label of the controller board for HDER30. 6. Programming connectors 2. EEPROM software version label. 7. RS232 connector 3. Flash software version: 517. 8. Connect to Relay Power Board 4.

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